Heinkel-Hirth HeS 30 / 109-006 / Junkers Jumo 109-

The HeS 30 (HeS – Heinkel Strahltriebwerk) was an early jet engine, originally designed by Adolf Müller at Junkers, but eventually built and tested at Heinkel. The first Jumo 109-009 was running by the summer of 1938, but the project and its staff were switched to Heinkel after Junkers’ engine division discovered that jet engine development work was being undertaken in secret under the auspices of the company’s airframe division.

The engine division of Junkers had already begun to move into turbojet development, and in the summer of 1931 it received a German air ministry contract for the new Jumo 1009-004. This was designed for a thrust of 1543 lb / 700 kg at a speed of 559 mph / 900 kph, and was schemed round an eight-stage axial compressor, six combustors, a single stage turbine designed with the aid of AEG’s turbine expertise and provision for afterburning.

It was possibly the best of the “Class I” engines, a class that included the more famous BMW 003 and Junkers Jumo 004, but work on the design was stopped by the Reichluftfahrtministerium (RLM) as they felt the Heinkel team should put all their efforts into other designs.

The HeS 30 was designed before the RLM introduced standardized naming for their engine projects. It was assigned the official name 109-006, and it was sometimes called the HeS 006 as a short form. Development ended just as these names were being introduced, so “HeS 30” naming is much more common.

Herbert Wagner started engine developments at Junkers in 1936, placing Adolf Müller in overall charge of the project. In 1938 Junkers purchased Junkers Motoren (Jumo), formerly a separate company. In October 1939, under pressure from the RLM, Junkers moved all their engine work to Jumo’s Dessau factories from their main plants at Magdeburg. Müller would have ended up in a subordinate role after the move, but decided to leave instead. He and about half of the original Junkers team were scooped up by Ernst Heinkel and moved to his Rostock campus, where Hans von Ohain was working on the Heinkel HeS 3 engine.

The first unit ran in November 1940, but was beset with so many technical problems that it was early 1942 before anything approaching reliability was attained; a Jumo 109-004A was flown for the first time under a Messerschmitt Bf 110 in March 1942, and other A-series engines were flown in prototypes of the Me 262.
In the production-configured B-series the quantity of strategic materials was halved, largely through replacement of castings by sheet metal construction. This reduced weight and the number of man-hours involved in construction.

Of all of the designs Müller brought with him, the HeS 30 was simplest and easiest to build. Müller had already built a test engine while still at Junkers, however it was only able to run at about half its designed RPM, which limited compression and required a continuous supply of external compressed air. The design was abandoned when Müller left, the Jumo team’s simpler design being used instead. Müller promised Heinkel he could have the engine up and running on a testbed within one year of completing the move, a promise he was ultimately unable to keep.

Key to the engine’s working cycle was an axial compressor of then-unique construction. Most German engines of the era had the stators do all of the actual compression, with the rotors speeding up the air for them to compress. In the HeS 30, the rotor and stators shared compression about 50-50, a design originally provided by Rudolph Friedrich of Junkers. Overall the engine had a five-stage compressor providing air at a compression ratio of 3:1 to ten flame cans, which powered a single-stage turbine. The turbine was also unique for the era, using a set of guide vanes that were adjustable for various operating speeds. Like most German axial engines, the engine also included a variable-geometry exhaust cone to lower back pressure when starting, and an electric starter motor.

Due to the move, it took considerable time for the team to restart work on the design, and even though three experimental engines were ordered as the 109-006 in 1939, it was not until May 1942 the first engine actually ran. In addition to problems with the move, the compressor turned out to provide more mass flow than initially suspected, forcing a redesign of the turbine. To add to the problems, Müller and Heinkel had an argument in May that eventually led to Müller resigning.

Work on the engine continued, and by October it was running at full speed. Of all of the early engines, the HeS 30 was by far the best design. It produced a thrust of 860 kg (1,895 lb), almost equidistant between the BMW 003’s 800 kg (1,780 lb) and the Jumo 004’s higher 900 kg (1,980 lb), but weighed only 390 kg (860 lb), providing a much better power-to-weight ratio than the dry weights of either the 003 at 562 kg (1,240 lb) or the 004 at 720 kg (1,585 lb). The HeS also had better specific fuel consumption and was also smaller in cross-section.

Helmut Schelp, in charge of engine development at the RLM, refused to give Heinkel a production contract, an event Hans von Ohain claims brought Ernst Heinkel near tears. Schelp noted that while the design was excellent, BMW and Jumo were so far ahead they simply did not need another “Class I” engine – something that would prove ironic in another two years when both of those engines were still not operational. It also appears he had some misgivings about the compressor arrangement, but if this was the case it was never official. He also cancelled von Ohain’s Heinkel HeS 8 at the same time.
Instead of yet another Class I engine, Schelp asked Heinkel to continue work on a Class II engine of about 1,300 kg thrust, which would be needed for reasonably sized single-engine fighters, and as a useful addition to twin-engine bombers. Thus work on the HeS 30 and HeS 008 ended, and Heinkel turned, grudgingly, to the Heinkel HeS 011, which would not enter production before the war ended. The remains of Müller’s team were then moved to the Heinkel-Hirth plants to work on the new engine.

Starting some time in 1940 or ’41, the basic mechanical layout of the HeS 30 was also used on an experimental constant-volume engine known as the Heinkel HeS 40.

The Jumo 109-004B-1 first ran in May 1943, and the use of blades of improved shape in the first two stages of the compressor helped to increase thrust to 1984 lb / 900 kg. This variant was quite rapidly cleared for production, the first units being delivered in March 1944 to power the Me 262A. Further development resulted in the Jumo 109-004B-4, with hollow rather than solid turbine blades, which entered production in December 1944, it was about to be supplanted by the 2315 lb / 1050 kg thrust Jumo 109-004D-4 as the war ended.

Specifications
Type: Turbojet
Length: 2.72m
Diameter: 0.62m
Dry weight: 390kg (860lb)
Compressor: Axial 5-stages
Combustors: 10 Cannular chambers
Turbine: Axial 1 stage
Fuel type: Gasoline
Oil system: pressure scavenge return
Maximum thrust: 860kp (1,896lb)
Overall pressure ratio: 3:1 Pressure ratio

Heinkel-Hirth HeS 8 / 109-001

The Heinkel HeS 8 (prefix being an abbreviation for “Heinkel Strahltriebwerk”-Heinkel Jet Engine) was an early jet engine designed by Hans von Ohain while working at Heinkel, and first run in September 1940. It was the first jet engine to be financially supported by the RLM, bearing the official name 109-001.

The HeS 8 was intended to power the Heinkel He 280 twin-engine fighter, although both Heinkel and von Ohain preferred the axial HeS 30. A lengthy gestation period meant it was finally becoming ready for production at about the same time as the Junkers Jumo 004 and BMW 003. In 1942 work was ended on the HeS 8 and HeS 30, and Heinkel was ordered to move on to the larger Heinkel HeS 011 instead. The He 280 was left engineless, and was eventually abandoned.

By the time the HeS 3 program wound down in 1939, it appears that von Ohain no longer favoured the centrifugal compressor for jet engines. He had been “sold” on the axial compressor as early as 1938, after a meeting with D. Encke of AVA, but continued with the centrifugal design in the HeS 3 because it was much easier to work with. It is likely he would have developed an axial design as a follow-on to the HeS 3, but it appears the RLM was interested in keeping him working on centrifugal designs as a backup in case the various axial designs ran into problems.

The main problem with the centrifugal compressor was the large cross-sectional area. von Ohain had been looking at solutions to this problem as soon as the HeS 1 design was winding down in 1937. His first attempt at the HeS 3 was to separate the compressor and turbine —which were back-to-back in the HeS 1— and place the combustion chambers between them. Various problems in this original HeS 3 design forced them to abandon this layout for an updated HeS 3b, but it appears von Ohain felt it was still the best solution, and he returned to it for the HeS 8. The result was an engine that was only slightly wider than the compressor disk, whereas earlier models had piping lying outside the compressor disk and were therefore somewhat larger.

Another problem with the original engine series was that the compressor was fairly sensitive to disturbances in the intake airflow. To address this, the HeS 8 added a low-pressure impeller in the intake in front of the main compressor. The impeller did not add much to the compression, but by increasing pressure on the compressor face the airflow was greatly stabilized. The 14-blade impeller and 19-blade compressor were both made of milled aluminum. The 14-blade turbine was made of steel, and uncooled, which suggests turbine burnout would be common. The various components were connected together on a common tubular power shaft, supported by three ball races. The combustion chamber consisted of two diffusers that slowed the airflow from the compressor, and then injected fuel through 128 nozzles arranged in two sets at different “depths”. Various accessories, including the starter, were grouped around the intake and did not add to the overall diameter.

Work progressed slowly, and by the time the first He 280 prototype was ready in September 1940 the engine was nowhere near ready for flight. The prototype then started glider testing while work on the engines and additional airframes continued. The engines were finally considered ready to go in early 1941, although at only 500 kg thrust instead of the planned 700 kg. The engines were later fitted and the He 280 first took to the air on 2 April 1941, although the cowlings had to be left off as the engine proved to leak fuel. Three days later the aircraft was demonstrated for a party of RLM officials, who were impressed, and full backing for Heinkel’s program was forthcoming.

Development of the engine stalled at this point, and by early 1942 the thrust had crept up to only 550 kg. An attempt to improve the design by adding a single axial compressor stage behind the centrifugal compressor was used from V15 (the 15th prototype) on, and new airflow routing in the compressor started on V16. It appears about 30 engines were completed in total, the later models with the various improvements generating about 600 kg of thrust. But by this point the various all-axial designs, including Heinkel’s own HeS 30, were progressing nicely. Helmut Schelp, in charge of jet development at the RLM, decided that the 003 and 004 were “good enough”, and cancelled all work on Heinkel’s existing designs. Instead he asked them to move onto a “Class II” engine design, which would evolve as the Heinkel HeS 011.

Several modifications of the basic HeS 8 design were also explored over the project’s lifetime. The HeS 9 appears to be a modification adding a second axial compressor stage, and replacing the full centrifugal stage with a new “diagonal compressor” that Schelp favoured. Little is known about this design other than the fact that RLM ordered ten of them, but none was built. It appears it was this layout that was used to develop the 011. Another modification, the HeS 10, placed a complete HeS 8 engine inside a larger nacelle, and expanded the intake impellor to be larger than the engine. The HeS 10 appears to have been the first example of what would today be called a turbofan engine. In order to extract more power from the exhaust to drive the fan, an additional single axial-stage turbine was added behind the HeS 8’s existing centrifugal one. The only real difference between the HeS 10 and a modern turbofan engine was that the fan was not powered independently of the core, although, given the separate axial turbine stage, this would not have been difficult to arrange.

Specifications

V16 on
Type: Turbojet
Length: 2.400 m
Diameter: 0.775 m
Dry weight: 380 kg
Maximum thrust: 700 kg at 13,500 RPM planned, 600 kg delivered
Overall pressure ratio: 2.7:1

Heinkel-Hirth HeS 1 / HeS 3 / HeS 6

Heinkel HeS 3

In 1933, Hans von Ohain wrote his PhD thesis at the University of Göttingen on the topic of an optical microphone that could be used to record sound directly to film. Siemens bought the patent for RM 3,500, a princely sum. Ohain used the money to invest in his real interest, the gas turbine. In 1934 von Ohain contracted his mechanic, Max Hahn, to build a prototype of his concept. Later referred to as the “garage engine”, it quickly burned out due to the use of low-temperature metals. Nevertheless, it was successful and piqued the interest of his professor, Robert Pohl.

In February 1936, Pohl wrote to Ernst Heinkel on behalf of von Ohain, telling him of the design and its possibilities. Heinkel arranged a meeting where his engineers were able to grill von Ohain for hours, during which he flatly stated that the current garage engine”would never work but there was nothing wrong with the concept as a whole. The engineers were convinced, and in April, von Ohain and Hahn were set up at Heinkel’s works at the Marienehe airfield outside Rostock, Germany in Warnemünde.
Once moved, a study was made of the airflow in the engine, and several improvements made over a two-month period. Much happier with the results, they decided to produce a completely new engine incorporating all of these changes, running on hydrogen gas. The resulting Heinkel-Strahltriebwerk 1 (HeS 1), German for Heinkel Jet Engine 1, was built by hand-picking some of the best machinists in the company, much to the chagrin of the shop-floor supervisors. Hahn, meanwhile, worked on the combustion problem, an area he had some experience in.

The engine was extremely simple, made largely of sheet metal. Construction started late in the summer of 1936, and completed in March 1937. It ran two weeks later on hydrogen, but the high temperature exhaust led to considerable “burning” of the metal. The tests were otherwise successful, and in September the combustors were replaced and the engine was run on gasoline for the first time. This proved to clog up the combustors, so Hahn designed a new version based on his soldering torch, which proved to work much better. Although the engine was never intended to be a flight-quality design, it proved beyond a doubt that the basic concept was workable.

While work on the HeS 1 continued, the team had already moved on to the design of a flight-quality design, the HeS 3.

In some ways the HeS 3 design was simply a cleanup of the original HeS 1, converted to burn liquid fuel instead of the HeS 1’s hydrogen gas. von Ohain was also unhappy with the large external diameter of the HeS 1, and re-arranged the layout of the new engine to allow the parts to be “folded together” in a more compact layout.

The first HeS 3 design was generally similar to the HeS 1, using a 16-bladed centrifugal compressor supported by an 8-blade impeller to smooth out the airflow in the intake. The compressed air flowed into an annular combustion chamber arranged to lie between the compressor and turbine, which were separated much more than in the HeS 1 to allow this arrangement. The first example was bench tested around March 1938, but the arrangement led to a smaller than useful compressor and poor combustion.
A redesign started as the HeS 3b, which dispensed with the “folded” arrangement and returned to simpler flame cans for combustion. In order to keep the dimensions small, the widest part of the cans were arranged in front of the engine, the compressed air first flowing forward into the cans, and then rearward to the turbine. Although not as compact as the original design, the 3b was much simpler. Designed to run on gasoline, the fuel flow was preheated by running it over the rear roller bearing.

The engine was completed in early 1939, and was flight-tested under one of the remaining Heinkel He 118 dive bomber prototypes. The flight tests were carried out in extreme secrecy, taking off and landing under propeller power, and only flying in the early morning before other workers had arrived. Testing proceeded smoothly, but the engine eventually burned out its turbine.

A second engine was completed just after completion of the He 178 airframe, so it was decided to move directly to full flight tests. A short hop was made on 24 August during high-speed taxi tests, followed by full flight on 27 August, piloted by Erich Warsitz, the first aircraft to fly solely under jet power. Testing continued and in November the aircraft was demonstrated to RLM officials in hopes of receiving funding for the development of a larger engine, but nothing seemed forthcoming.

Hans Mauch later told von Ohain the RLM was in fact extremely impressed, but he was concerned that Heinkel’s airframe team did not have the knowledge to undertake engine development. Instead he and Helmut Schelp secretly visited a number of aircraft engine manufacturers to try to start programs there. Mauch left his position in 1939 leaving Schelp in command. Schelp was not as concerned about where development was taking place, and immediately started funding Heinkel to produce a more powerful engine.

Work on a larger version, the HeS 6, started immediately, and was tested under a Heinkel He 111 late in 1939. While successful, notably in terms of vastly improved fuel economy, the weight was considered excessive and the design was abandoned in favour of the more advanced Heinkel HeS 8.

HeS 3b
Length: 1.48 m
Diameter: 0.93 m
Weight: 360 kg
Thrust: 450 kgf (4.4 kN) @ 13,000 rpm and 800 km/h
Compression ratio: 2.8:1
Specific fuel consumption: 2.16 gal/(lb·h) [18.0 L/(kg·h)]

HeS 6
Weight: 420 kg
Thrust: 550 kgf (5.4 kN) @ 13,300 rpm and 800 km/h
Specific fuel consumption: 1.6 gal/(lb·h) [13.4 L/(kg·h)]

Heinkl P.1077 Julia

Besides Bachem with the Ba-349 Natter, three other companies submitted proposals for the Jägernotprogramm (Emergency Fighter Program). The front runner was Ernst Heinkel A.G. with their P.1077 Julia which took off from a rail and landed on a skid like the Me-163, the runner up was the Junkers Flugzeug und Motorenwerke’s EF-127 Walli; the Messerschmitt A.G.’s P.1104 was also in the running. As expected, Heinkel won the contract; Heinkel was a preferred and established aircraft manufacturer and already had its own dedicated woodworking shop in Vienna, which could be geared up to build the Julia very quickly. In addition, the P.1077 was easy and cheap to build and had low running costs. The Heinkel project had been in development since August and was granted the point-defense commission on September 8th.

Heinkl He 419

In 1943 the He 319 (project P1065 Ic) was proposed as a high-speed bomber or night fighter with a nose mounted armament of 4 x MK108 and powered by BMW801 radial engines. A mock-up was built the same year but destroyed during a RAF raid. All efforts converged immediately to a new program designated He 419. It consisted in a high-altitude fighter. The V1 (also A0 pre-series version) was actually built from a He 219 A-5 tail and fuselage with DB603G engines and a newly designed wing of 55 sq.m area.

The He 419 A1 was intended to be fitted with single fin unit for production simplification. To avoid production of newly designed pieces the A1 was overtaken by the He 419-B1/R1 version which featured the same fin unit of the He 219. The 2000 hp DB603G engines were fitted with a turbo system driven by exhaust, and an endurance of about 2 hours. The B1 had a larger wing of 59 sq.m. Armament consisted in 2xMG151 in the wing roots and 2 x MK108 in a ventral tray. Maximum speed reached was 670 km/h at 14.500 m; landing speed was 172 km/h; cruise speed was 650 km/h with a calculated range was 2.540 km.

Six finished He 419-B1/R1 were built in Marienehe utilizing He 219A 5 fuselages. The six were flown with the He 319 tail, very long-span wing of 59 square metres (635 sq ft), two 20 mm MG 151/20 in the wings and four 30 mm MK 108 in ventral housing. Speed was 422 mph (679 km/h) to 44,619 ft (13,600 m).

Heinkel He 280

He 280 V1

When work on the He 178 was discontinued in the autumn of 1939, effort was transferred to a more advanced twin-engined design which was to be powered by pairs of two new Heinkel turbojets, the HeS 8 and HeS 30. Design of the He 280, which started before the end of 1939, included a low wing with twin underslung turbojets tricycle landing gear and twin fins and rudders. Neither engine was ready for flight when the Heinkel He 280 prototype airframe was itself complete and first trial flights, which began on 22 September 1940, were unpowered, the aircraft being towed to release height behind a Heinkel He 111.

Heinkel He 280 Article

Despite the obvious need for low diameter engines, Dr von Ohain succeeded in developing the centrifugal flow HeS 8 (or 109 001) to produce 700 kg (1,543 1b) thrust installed in March 1941, and a pair of these engines powered the He 280 VI on its first powered flight on 2 April l941. For this first flight the engines were kept uncovered as during test runs fuel had gathered in the cowlings.
Fritz Schafer piloted the first powered flight, and the engines were producing little more than 500kg thrust, however, and although available thrust had risen to some 600kg by early 1943 when the second and third prototypes were flown, in April of that year BMW 109-003 engines were adopted.

A total of nine prototypes flew, including the He 280 V2 and He 280 V3 with HeS 8 engines (the former also being re engined with Jumo 109 004s). The He 280 V4 had BMW 109 003s and later with six Argus 109 014 pulsejets. The He 280 V5 flew first with HeS 8s and later with 109 003s. The He 280 V6 (as well as the V5) with three MG 151 20 mm can¬non, the He 280 V7 with 109 004s (and later tested as a high speed glider for aerodynamic research), the He 280 V8 with 109 004s and a V type tail unit, and the He 280 V9 with 109 003s.
Although production of the He 280 was planned, recurring complaints (which included structural weakness in the tail, together with tail flutter, and inadequate fuel and armament provision) caused the design to be abandoned in favour of the Messerschmitt Me 262,
It was from the He 280 V1 that the first ever bale out using an ejector seat was made when Argus test pilot Schenk abandoned the aircraft on 13 January 1942 when his controls locked from icing up during a towed test flight. This seat was powered by compressed air.

He 280 V5
Engines: two 750 kg (1,653 1b) thrust HeS 8A (109 001A) turbojets
Maximum short burst speed 900 kph (559 mph) at 6000 m (19,685 ft)
Normal max-speed 820 km/h
Initial climb rate 1145 m (3,755 ft) per minute
Estimated service ceiling 11500 m (37,730ft)
Range 650 km (404 miles)
Empty weight 3215 kg (7,088 lb)
Maximum take off weight 4310 kg (9,502 lb)
Wing span 12.20 m (40 ft 0 in)
Length 10.40 m (34 ft 1.5 in)
Height 3.06 m (10 ft 0.5 in)
Wing area 21.50 sq.m (231.5 sq ft).
Armament: three nose mounted 20¬mm MG 151 cannon.

Heinkl He 277

In an effort to overcome the problems being experienced with the coupled DB 606 engines of the He 177, Heinkel suggested in 1940 that four separate DB 603s should be substituted. Although the Reichsluftfahrtsinisterium rejected the plan, work continued unofficially under the designation He 177B and the design was resurrected in response to Hitler’s May 1943 demand for a heavy bomber to facilitate effective strikes on London. Converted from an He 177A-3/R2 airframe, with four DB 603A engines, the first Heinkel He 277 prototype flew at Vienna-Schwechat in the closing months of 1943, followed by the second aircraft on 28 February 1944. Directional instability resulted in the fitting of a twin fin and rudder tail unit to the third prototype. Eight 1305kW DB 603A-powered He 277B-5/R2 production models were completed before the priority given to fighter production in July 1944 brought the programme to an end.

Heinkl He 274 / S.N.C.A.C AAS 1

A four engine bomber, the Heinkel He 274 was the detail design responsibility of Societe Anonyme des Usines Farman’s Suresnes factory in occupied France. Fitted with a pressurised cabin in the nose, the aircraft was powered by four 1305kW Daimler-Benz DB 603A-2 engines and featured a lengthened version of the He 177A-3 fuselage, with a new high-aspect-ratio wing and twin fins and rudders.

Two prototypes were ordered in May 1943, together with four He 274A-0 pre-production examples, which were to have 1417kW DB 603G engines. Despite an unsuccessful German attempt to destroy the almost-complete first prototype when they retreated from Paris in July 1944, the aircraft was finished by the French after the liberation. The first flight was from Orleans-Bricy on 30 December 1945 as the AAS 01 A.

Two prototypes were built in France by the S.N.C.A.C.

It was used later to test-fly models of such aircraft as the Aerocentre NC 270 and the Sud-Ouest SO 4000.

M.1 glider (F-WFDJ) on Heinkel He.274 V-1

He 274
Engines: 4 x Daimler-Benz DB-603A2, 1850 hp
Propellers: metal three-bladed variable pitch
Wingspan: 44,20 m
Length: 23,80 m
Height: 5,50 m
Wing area: 142,00 sq.m
Aspect ration: 13,2
Fuel: 10130 lt
Empty weight: 21300 kg
Max weight: 38000 kg
Wing loading: 267,605 kg/sm.m
Power loading: 5,135 kg/hp
Max speed: 580 km/h
Cruise speed: 180 km/h
Ceiling: 14300 m
Range: 4250 km
Endurance: 7 hours 45 min