Motorized Gliders of Iowa Teratorn

Teratorn TA

The Teratorn was a single seat single engined high wing monoplane with hybrid control. Wing has unswept leading and trailing edges, and constant chord; cruciform tail. Pitch control by weightshift; yaw control by fully flying rudder; roll control by one third span spollerons; control inputs through weight shift for pitch/yaw/roll. Wing braced from above by kingpost and cables, from below by cables; wing profile; 33% double surface. Undercarriage has three wheels in tail dragger formation; suspension on tailwheel and bungee suspension on main wheels. No ground steering. No brakes. Aluminium tube framework, without pod. Engine mounted above wing driving pusher propeller. Leading edges stiffened with Mylar.

Motorized Gliders of Iowa Teratorn Article

The Teratorn which we are concerned with is itself a venerable design, having appeared at the birth of microlight aviation around the same time as the first powered version of the famous Quicksilver, with which it has a certain similarity. The Teratorn was powered, up till 1982, by the single cylinder Yamaha KT100S giving 15 hp through a reduction drive of 5/1, with initially the option and later the standard replacement by a twin cylinder Rotax of 28 hp with a 2.5/1 reduction drive.

On an original note, the company chose black anodising for the tubes on this hybrid control machine and the wires too were covered in black vinyl. The Teratorn is delivered as a kit requiring 20 to 25 h assembly according to the maker, and costs $3895 with the Rotax motor in 1983. Options include an instrument panel, skis, Kevlar floats and the choice of the Yamaha KT100S, which drops the price by $400. The machine is trailer transportable or on a roof rack and folds to around 16 x 5 x 1 ft (4.9 x 1.5 x 0.3 m). A kit allowing the Teratorn to be converted to the Teratorn TA with three axis control is also available.

The Teratorn TA was a single seat single engined high wing mono¬plane with conventional three axis control. Wing has unswept leading and trailing edges, and constant chord; cruciform tall. Pitch control by elevator on tail; yaw control by fully flying rudder; roll control by one third span spoilerons; control inputs through stick for pitch/roll and pedals for yaw. Wing braced from above by kingpost and cables, from below by cables; wing profile; 33% double surface. Undercarriage has three wheels in tail dragger formation; steel spring suspension on tailwheel and bungee suspension on main wheels. No ground steering. No brakes. Aluminium tube framework, without pod. Engine mounted below wing driving pusher propeller.

This is the three axis version of the hybrid control Teratorn. The TA appeared in 1982 with the Yamaha KT100S 15 hp engine, though today that has become just an option, the machine being fitted in standard form with the Rotax 300 of 28 hp or the Rotax 377 with 34 hp. Rigging time for the earlier model is 25 min, while this model requires 25 min to rig with two people. The Teratorn TA is sold so that it requires only 20h to complete, according to the maker, and for a price of $4295 with Rotax 300 or $4595 with Rotax 377. The options include the Yamaha engine for a reduction of $300, floats of Kevlar, skis and instrument panel.
Production was phased out in favour of the more advanced Tierra.

Teratorn
Engine: Rotax 300, 28hp at 6200rpm
Propeller diameter and pitch 60 x 24 inch, 1.52 x 0.61 m
Reduction ratio 2.5/1
Power per unit area 0.18 hp/sq.ft, 1.9 hp/sq.m
Fuel capacity 3.3 US gal, 2.8 Imp gal, 12.5 litre
Length overall 18.0 ft, 5.49 m
Height overall 9.0 ft, 2.74m
Wing span 32.0ft, 9.75m
Constant chord 5.0 ft, 1.52 m
Sweepback 0 deg
Total wing area 160 sq.ft, 14.9 sq.m
Wing aspect ratio 6.4/1
Tailwheel diameter overall 3 inch, 7 cm
Main wheels diameter overall 16 inch, 41 cm
Empty weight 212 lb, 96 kg
Max take off weight 474 lb, 215kg
Payload 262 lb, 119kg
Max wing loading 2.96 lb/sq.ft, 14.4 kg/sq.m
Max power loading 16.9 lb/hp, 7.7kg/hp
Load factors; +3.0, 3.0 ultimate
Max level speed 50 mph, 80 kph
Never exceed speed 55 mph, 88 kph
Economic cruising speed 35 mph, 56 kph
Stalling speed 15 mph, 24 kph
Max climb rate at sea level 600 ft/min, 3.1 m/s
Min sink rate 250 ft/min at 25 mph, 1.3 m/s at 40 kph
Best glide ratio with power off 8/1 at 25 mph, 40 kph
Take off distance 50 ft, 15 m
Landing distance 75 ft, 23 m
Service ceiling 10,000 ft, 3050 m
Range at average cruising speed 70 mile, 113 km

Teratorn TA
Engine: Rotax 300, 28 hp at 6200 rpm
Propeller diameter and pitch 60×24 inch, 1.52×0.61m
Reduction ratio 2.5/1
Power per unit area 0.18hp/sq.ft, 1.9 hp/sq.m
Fuel capacity 3.3 US gal, 2.8 Imp gal, 12.5 litre
Length overall 18.0 ft, 5.49 m
Height overall 9.0ft, 2.74m
Wing span 32.0ft, 9.75m
Constant chord 5.0 ft, 1.52 m
Sweepback 0 deg
Total wing area 160 sq.ft, 14.9 sq.m
Wing aspect ratio 6.4/1
Tailwheel diameter overall 3 inch, 7 cm
Main wheels diameter overall 16 inch, 41 cm
Empty weight 227 lb, 103kg
Max take-off weight 489 lb, 222kg
Payload 262 lb, 119 kg
Max wing loading 3.06 lb/sq.ft, 14.9kg/sq.m
Max power loading 17.5 lb/hp, 7.9 kg/hp
Load factors; +4.0, 3.0 ultimate
Max level speed 50 mph, 80 kph
Never exceed speed 55 mph, 88 kph
Max cruising speed 45 mph, 72 kph
Economic cruising speed 35 mph, 56 kph
Stalling speed 17 mph, 27 kph
Max climb rate at sea level 600 ft/min, 3.1 m/s
Min sink rate 270 ft/min at 28 mph, 45 m/s at 45 kph
Best glide ratio with power off 8/1 at 28mph, 45kph
Take off distance 50ft, 15m
Landing distance 75ft, 23m
Service ceiling 10,000ft, 3050 m
Range at average cruising speed 70 mile, 113km

Engine: Rotax 377, 34 hp at 6400 rpm
Propeller diameter and pitch 60×36 inch, 1.52×0.91m
Toothed belt reduction, ratio 2.6/1
Max static thrust 240 lb, 109kg
Power per unit area 0.21hp/sq.ft, 2.3 hp/sq.m
Fuel capacity 4.4 US gal, 3.7 Imp gal, 16.7 litre
Length overall 18.0 ft, 5.49 m
Height overall 9.0ft, 2.74m
Wing span 32.0ft, 9.75m
Constant chord 5.0 ft, 1.52 m
Sweepback 0 deg
Total wing area 160 sq.ft, 14.9 sq.m
Wing aspect ratio 6.4/1
Tailwheel diameter overall 3 inch, 7 cm
Main wheels diameter overall 16 inch, 41 cm
Empty weight 237 lb, 108kg
Max take-off weight 499 lb, 226kg
Payload 262 lb, 119 kg
Max wing loading 3.12 lb/sq.ft, 15.2kg/sq.m
Max power loading 14.7 lb/hp, 6.6 kg/hp
Load factors; +4.0, 3.0 ultimate
Max level speed 55 mph, 88 kph
Never exceed speed 63 mph, 101 kph
Stalling speed 23 mph, 37 kph
Max climb rate at sea level 900 ft/min, 4.6 m/s

Mosquito Aviation Mosquito / Innovator Technologies Mosquito

The ultralight Mosquito is one of the worlds lightest manned Helicopters that was designed and developed over 10 years to deliver performance, relability and easy of flight. The original prototype has been flying since 1994 and meets the ultralight Part 103 requirements.

The Mosquito frame is made up of Aircraft Grade 6061-T6 aluminum and utilises a simple triangulated structure with straight tubing throughout to maximize strength, reduce weight and simplify construction. The additional use of a Carbon Fibre tail boom and support struts adds to the Mosquito’s structural ridgidity. The Mosquito’s tripod legs are equiped with small skid pads to help reduce lateral movement during engine run-up to lift off stage. Ground handling wheels are also available to easy ground transport.

The Mosquito is powered by Compact Radial Engine’s – MZ202, 60-hp, a two cycle, two cylinder engine. This engine empolys Reed Induction which yields a very flat torque curve ensuring power is delivered constantly over the required operating range. The MZ202 also has a lower operating speed of 6000 rpm resulting in less stress on the engine and improving reliability. The complete engine package only weighs 69 pounds and comes with a 180-watt alternator that provides power to run the electrical system which also features and an electric start system.

Mosquito

The primary reduction is bolted directly to the engine. A centrifugal clutch on the engine crankshaft permits startup of the engine without the load of the rotor. Power is transmitted from the clutch to the driven pulley of the reduction through an HTD cog belt. The driven pulley houses the sprage clutch, which permits the rotor to overspeed the engine during autorotation.

The Mosquito XE is the same aircraft, but the open frame tubing has been replaced with an all fiberglass closed in design. The XE airframe is a unibody construction made entirely of high quality fiberglass in a vinylester matrix. Power is provided by the same Compact Radial Engines MZ202 used for years on the open version of the Mosquito. This two cylinder, two stroke engine has a power output of 60hp, ample to do the work for its 610lbs of gross weight.

Mosquito XE

The power train, controls and rotor systems have been through some minor modifications to suit the XE design. The collective control has been adjusted to adapt to the different mounts in the XE. The main rotor blade diameter has increased by 1.5 ft to account for the additional gross weight. The Mosquito XEL is the same as the XE but is equipped with floats.

Materials provided with the kit include fiberglass airframe parts, machined parts, instruments (Rotor/Engine Tach, redundant digital engine tach with hour meter, dual EGT/CHT, Airspeed Indicator), rotor blades and engine. Many of the airframe parts are already joined. The builder needs only to bolt and rivet the final major components together.

A comprehensive assembly manual is provided along with a full set of part and assembly drawings as well as exploded view drawings. Builder assistance can be provided by phone or email. It requires around 250 to 300 hours of build time. Standard shop tools are required to cut and form some of the simple frame and control parts and for bolt and rivet assembly. A quick build parts set, in which all the parts nomally fabricated and formed by the builder are already finished, is available to save more build time. A small amount of welding is required on the exhaust system.

Optional extras to consider with purchase of the Mosquito include factory paint, tail fins, ceramic pistons, seat covers, governor kits, wheel kits and quick build parts.
The Mosquito XE can be ordered in several stages of kit. The 1st kit includes the materials and components for building the composite airframe. This group consists of the composite enclosure, fuel tank, tail boom, landing gear and the full Builder’s Set of Plans and Instructions. The kit is designed to meet the 51% rule.
The 2nd kit is for the cyclic, collective, torque tubes, push-pull tubes, swash plate, and rotor controls.
The 3rd is the power drive system consisting of primary and secondary reduction units, sprague clutch, engine coupling shafts, tail rotor drive shaft components, gear boxes, main rotor shaft assembly, and associated bearings, couplings, etc. and the 4th group includes the engine, battery, centrifugal engine clutch, fuel tanks, fuel valves, fuel lines, throttle, switches, wiring, and instruments.
The final stage is the assembly of the rotor heads, the tail rotor blades, and main rotor blades but the manufacturer likes to see you have some training under your belt before finishing this stage and being tempted or hurried to get airborn.

Delivery on complete kits is around 6 months from placing a deposit, or around 2 months for a kit group, depending on factory demand at the time.

Total Kit Price: US$17,495 after US$2,000 training rebate in 2009.

Mosquito
Engine: Compact Radial Engines MZ202, 2 cylinder, 2 stroke, 60 HP (45kW)
Frame Length: 16 ft.
Overall Length: 20 ft
Width: 72 in.
Height: 83 in
Main Rotor Diameter: 18 ft
Tail Rotor Diameter: 40 in.
Empty Weight: 254 lb.
Gross Weight: 530 lbs
Useful (Pilot) Load: 250 lbs
Fuel Capacity: 5 US gallons
Main Rotor Speed: 540 rpm
Tail Rotor Speed: 2500 rpm
Fuel Flow at Cruise: Approximately 4.5 U.S. Gallons per hour
Flight Duration: Approx. 60 min.
Hover in ground effect: 8,000 ft. (estimated)
Hover out of ground effect: 6,500 ft. (estimated)
Max Speed: 70 mph

Mosquito XE
Frame Length: 16 ft
Overall Length: 20 ft
Width: 72 in
Height: 84 in.
Main Rotor Diameter: 19.5 ft
Tail Rotor Diameter: 40 in.
Empty Weight XE: 298 lb
Gross Weight: 610 lbs
Useful (Pilot) Load: 240 lbs.
Fuel Capacity: 12 US gallons
Engine: Compact Radial Engines MZ202, 2 cylinder, 2 stroke 64 HP (45kW)
Electrical System: 12 volt DC battery, starter, 180 watt alternator
Main Rotor Speeds: 540 rpm
Tail Rotor Speeds: 2500 rpm
Fuel burn: 4.5 gph
Range: 150 miles
Hover in ground effect: 8,000 ft. (estimated)
Hover out of ground effect: 6,500 ft. (estimated)
Max Speed: 80 MPH
Price: $30,000 including engine/instruments (2009)

Mosquito XEL
Frame Length: 16 ft
Overall Length: 20 ft
Width: 72 in
Height: 84 in.
Main Rotor Diameter: 19.5 ft
Tail Rotor Diameter: 40 in.
Empty Weight XEL: 312 lb
Gross Weight: 610 lbs
Useful (Pilot) Load: 240 lbs.
Fuel Capacity: 5 US gallons
Engine: Compact Radial Engines MZ202, 2 cylinder, 2 stroke 64 HP (45kW)
Electrical System: 12 volt DC battery, starter, 180 watt alternator
Main Rotor Speeds: 540 rpm
Tail Rotor Speeds: 2500 rpm
Fuel burn: 4.5 gph
Range: 60 miles
Hover in ground effect: 8,000 ft. (estimated)
Hover out of ground effect: 6,500 ft. (estimated)
Max Speed: 80 MPH
Price: $31,000 including engine/instruments (2009)

Mosquito XE3
Frame Length: 16 ft
Overall Length: 20 ft
Width: 72 in
Height: 84 in.
Main Rotor Diameter: 19.5 ft
Tail Rotor Diameter: 40 in.
Empty wt: 360 lb
Gross wt: 720 lb
Useful load: 290 lb
Fuel Capacity: 12 gal
Range: 150 miles
Cruise spd: 80 mph
Max spd: 100+ mph
Fuel burn at cruise: 5 gph
Engine: CRE MZ301 3 cyl 2 cycle
Power 85 hp
Main Rotor RPM: 590
Tail rotor rpm: 2500
Hover in ground effect 9500 ft (est)
Hover out of ground effect 7500 ft (est)
Price: $36,000 including engine/instruments (2009)

Mosquito XET
Frame Length: 16 ft
Overall Length: 20 ft
Width: 72 in
Height: 84 in.
Main Rotor Diameter: 19.5 ft
Tail Rotor Diameter: 40 in.
Empty wt: 433 lb
Gross wt: 820 lb
Useful load (with optional aux tank): 240 lb
Useful load (without optional aux tank): 290 lb
Fuel capacity: 12 gal
Aux tank capacity: 8 gal
Range (with aux tank): 160 miles
Cruise spd: 80 mph
Max spd: 100+ mph
Fuel burn at cruise: 8.5 gph
Engine: Solar T62-2A1 turbine
Power: 90 hp
Main Rotor RPM: 590
Tail Rotor RPM: 2500
Hover in ground effect 9000 ft (est)
Hover out of ground effect 7000 ft (est)
Price: $37,000 excluding engine (2009)

Mosquito UL
Mosquito XE

Mosler 1/2 VW / CB-40 / Global Motors 1/2 VW / Total Engine Concepts ½ VW / CB-40 / CB-35

Mosler CB40

The engine was progressively developed designed around Volkswagen air-cooled engine components. Global Motors originally designed a 1/2 VW engine for use in light aircraft. The company and its designs were then sold to Mosler Motors. Warren Mosler specialized in racing engines and added the engine to the list of products eventually marketed under the company name Total Engine Concepts.

The CB-40 was re-engineered to overcome problems of vibration and cooling in the original design. In order to improve oil circulation a new oil sump, professionally designed and CNC manufactured was added. Prepared for carb heat and cabin heat.

TEC MM CB-40 installation on a Preceptor N3 Pup

Suited for ultralight use and single seat light sport aircraft, the engine weighs 86 lbs and produces 40 hp (30 kW). The engine uses a short aluminum crankcase with redesigned oil galleries for improved lubrication. The engine is counterweight balanced with a drop-forged crankshaft.

The engine was dropped from production in 1998.

Variants:

TEC CB-40
Base model 40 hp (30 kW).

TEC CB-35
35 hp (26 kW) variant with a shorter stroke.

Specifications:

TEC MM CB-40
Type: 2-cylinder air-cooled horizontally opposed aircraft piston engine
Bore: 3.701 in
Stroke: 3.071 in
Displacement: 66.1 cu.in
Dry weight: 86 lbs
Fuel type: 100LL avgas
Cooling system: Air-cooled
Power output: 40 hp at 3250 rpm at sea level
Compression ratio: 8.94:1

Mosler CB40
2 Cylinder 4-stroke
Power: 40hp/3200rpm
Weight: 40kg
Displacement: 1100cc
TBO: 1000hr
Ignition: Magneto Fairbanks
Fuel cons: 4-5 L/hr

TEC ½ VW
Cycle: 4 stroke
No cylinders: 2
Compression: 9
Displacement: 1024 cc
Cooling: Air
Ignition: Electronic
Reduction: 3.5/1 mechanical
Dimension: 540 x 740 x 590 mm
Weight: 74 kg
Max pwr: 90 hp at 7250 rpm
Max torque: 90 at 5000 rpm
Fuel consumption: 240 G/kw/hr
Price 1998: 13 000 DM