de Havilland Sprite DSpr.2 / Super Sprite DSpr.4

The Sprite was a British rocket engine built by de Havilland for use in RATO applications. For RATO use only a short burn time is required, with simplicity and light weight as major virtues. The intended market was for assisting take-off of de Havilland Comet 1 airliners (as hot and high operations in the British Empire were considered important) and also for V bombers carrying heavy nuclear weapons. 30 successful test flights were carried out by Comets, from May 1951, but gas turbine performance improved rapidly, and so RATO was not required in service.

A hydrogen peroxide monopropellant was used, decomposed into oxygen and steam over a metallic calcium catalyst. The maximum thrust was 5,000 lbf (22 kN), varying over the 16 second burn time for a total impulse of 55,000 lbf (240 kN) seconds. Propellant capacity was 39 gallons. The dry weight was 350 lbs.

The DSpr.2 used a silver-plated nickel-gauze catalyst, tested in Comets during April 1952. A technology update then took place with the proving of silver plated nickel gauze packs as catalysts with the establishment of optimum loadings and flows. This practice was replicated in all future applications with the catalyst no longer consumed. In April 1952 the DSpr.2 proved this modification impressively in Comet demonstration with clean exhaust. The next stage was pursued with the Super Sprite (DSpr.4) following the ATO development precedent with ‘hot’ operation but now enhanced in simplicity by ability to inject kerosene fuel once chamber pressure was established by the catalysed peroxide flow. The units, flight approved in August 1953, reverted to the practice of being parachuted after firing for routine re-use in service operations with the Vickers Valiant V bomber.

The Super Sprite DSpr.4 was a re-development of the Sprite application, using a significantly different ‘hot’ propellant technology, that of hydrogen peroxide / kerosene. Although the peak thrust was actually reduced (4,200 lbf / 18.7kN), burn time was 2.5 times longer (40 seconds), with a proportionate increase in total impulse (120,000 lbf seconds). Propellant capacity was 60 gallons (approx.).

For simplicity, there were no fuel pumps and the tanks were pressurised by nitrogen from nine cylinders wrapped around the combustion chamber.

The Super Sprite was packaged as a self-contained engine in its own nacelle, jettisoned after take-off and retrieved by parachute. Inflatable air bags cushioned its impact with the ground. To obtain a clean separation from the carrier aircraft, the production engines fitted to the Vickers Valiant had a small canard vane at the nose, pitching the nacelle downwards on separation.

De Havilland regarded the 166 units manufactured as a standard production item, supported by their Service Department alongside piston and turbojet engines. It was the first rocket engine to gain formal type approval.

Super Sprite DSpr.4
Super Sprite DSpr.4

de Havilland PS.23 / PS.52 Gyron / Halford H-4

de Havilland Gyron

The de Havilland PS.23 or PS.52 Gyron, originally the Halford H-4, was Frank Halford’s last turbojet design while working for de Havilland. Intended to outpower any design then under construction, the Gyron was the most powerful engine of its era, producing 20,000 lbf (89 kN) “dry”, and 27,000 lbf (120 kN) with afterburner.

The Gyron was Halford’s first axial-flow design, a complete departure from his earlier centrifugal-flow engines based on Whittle-like designs, the Goblin (H-1) and Ghost (H-2). The Gyron was also one of the first engines designed specifically for supersonic flight.

The Gyron first ran in 1953. Flight testing started in 1955 on a modified Short Sperrin (a bomber design that was instead turned into an experimental aircraft), replacing the lower two Rolls-Royce Avons with the much larger Gyrons. Flight rating was 18,000 lbf (80,000 N). In 1955 the DGy.1 received an official rating of 15,000 lbf (67,000 N). Addition of a reheat section boosted output to 20,000 lbf (89,000 N) and then 25,000 lbf (110,000 N) in the Dgy.2

The Gyron was selected for a number of projects, most notably the Hawker P.1121 (sometimes referred to as the Hurricane) supersonic attack aircraft that was to have been the replacement for the Hawker Hunter. However, this project was eventually cancelled. Another design potentially based on the Gyron was the Operational Requirement F.155 interceptor, which optionally used the Rolls-Royce RB.106. F.155 was also cancelled, part of the 1957 Defence White Paper. Government financial support of the Gyron project itself was cancelled in March 1957, at a reported total cost of £ 3.4 million.

The engine was actually too large for most roles and saw no production use. It was later scaled down to 45% of its original size to produce the de Havilland Gyron Junior, which was somewhat more successful.

Specifications

Gyron D.Gy.1
Type: Turbojet
Length: 155.5 in
Diameter: 55.2 in
Dry weight: 4,270 lb
Compressor: Seven stage axial flow
Turbine: Two-stage
Maximum thrust: 20,000 lb
Overall pressure ratio: 5.6
Specific fuel consumption: 1.04 Ib./hr/lb at maximum thrust

de Havilland Ghost / Halford H-2 / Svenska Flygmotor RM2

Swedish licensed-built de Havilland Ghost – RM 2

The Ghost came about when de Havilland started work on what was to become the Comet in 1943. Frank Halford’s first design, the H-1, was just entering production and he was able to meet the power requirements of the Comet by simply scaling up features of the H-1. The resulting H-2 also used ten larger flame cans in place of the Goblin’s sixteen smaller ones, using “split intakes” to each can to feed in more air, as if there were twenty cans feeding off the compressor. While the prototype was being built, de Havilland bought Halford’s firm and reformed it as the de Havilland Engine Company, renaming the H-1 and H-2 as the Goblin and Ghost respectively.

The Ghost was already being tested in 1944, and flew on 2 September 1945. This was long before the Comet or Venom was ready for flight. By this point the Ghost had been selected for the Swedish “JxR” fighter project, which eventually turned into the Tunnan. During the design of the Tunnan, Sweden received German data on swept wing designs via Switzerland and redesiged the plane to incorporate this planform. The Tunnan first flew in this form in 1948. For production versions of the Tunnan, the Ghost was built under licence by Svenska Flygmotor (later to become Volvo Aero) as the RM2.

The Ghost would next be seen when the Comet finally took to the air on 27 July 1949. This prototype was powered by the 5,000 lbf (22 kN) Ghost 50, although this was an interim measure while more powerful engines could be developed. The “real” version of the aircraft would be the Rolls-Royce Avon-powered Comet 2, but these engines were not yet ready for flight. In order to make up for the low thrust of the Ghost, the Comet was lightened by using thin-gauge skinning. It was this thin skin that was later found to be a contribution to the cause of a number of infamous crashes, due to metal fatigue. Several versions of the Ghost 50 were produced, ending with the Ghost 50-Mk.4 mounted on the Comet 1XB that was built to test new fuselage construction techniques to address the problems in the Comet 1.

During development, the Royal Air Force also asked for an improved version of the de Havilland Vampire with greater load carrying capacity and thus a larger engine. The resulting design was known as the Venom, and shared many features with the earlier Vampire. The Ghost first flew in the Venom on 2 September 1949. By this point the engine had been running for some time and was already at the Mk.103 model of 4,850 lbf (21,600 N). The Venom was used primarily as a fighter bomber, although some were also produced as night fighters. The Venom was later selected by the Fleet Air Arm for their interceptor needs, and was widely used as the Sea Venom.

Variants:
Ghost 45, rated at 4,400 lbf (19.7 kN)
Ghost 48, rated at 4,850 lbf (21.6 kN)
Ghost 50 Mk 1, rated at 5,000 lbf (22.2 kN) at 10,000 rpm with a weight of 2,011 lb (912 kg)
Ghost 50 Mk 2, rated at 5,125 lbf (22.8 kN)
Ghost 103, rated at 4,850 lbf (21.6 kN)
Ghost 104, rated at 4,950 lbf (22.0 kN)
Ghost 105, rated at 5,150 lbf (22.9 kN)

Applications:
de Havilland Comet
de Havilland Venom
de Havilland Sea Venom
“Ghost-Lancastrian”
Saab Tunnan
Crusader (speedboat)

Specifications:

Ghost 50
Type: Turbojet
Length: 121 in
Diameter: 53 in
Dry weight: 2,218 lb
Compressor: Single stage centrifugal flow
Combustors: 10 chambers
Turbine: Single-stage
Fuel type: Kerosene
Maximum thrust: 5,000 lbf at 10,250 rpm
Overall pressure ratio: 4.6
Specific fuel consumption: 1.02 lb/hr/lbf

de Havilland Gipsy Six / Industria Aeronautică Română IAR 6G1

The de Havilland Gipsy Six is a British six-cylinder, air-cooled, inverted inline piston engine developed for aircraft use in the 1930s. It was based on the cylinders of the four-cylinder Gipsy Major and featured a low cross-sectional area.

The de Havilland company had hoped to produce a version of the basic engine capable of utilising a hydraulically actuated variable pitch (VP) airscrew based on the American Hamilton “Bracket-Type.” Since there was so little time to perfect this installation, as a compromise, a French “Ratier” VP airscrew was fitted to the Comets’ “R” engines, which utilised a simple air-filled bladder for a once-per-flight automatic pitch change. Later on, Comets were fitted with the Series II engine, which eliminated this crude system. Power for the “R” was increased to a takeoff rating of 223 hp by increasing the compression ratios from 5.25:1 to 6.5:1, while fitting aluminium alloy cylinder heads, domed-pistons and modified valve gear. Production of the basic fixed-pitch Gipsy Six unit began in 1935, with the engines rated at 200 hp (150 kW) at 2,400 rpm for takeoff.

In 1934, the basic bronze-headed Gipsy Six, rated at 185 horsepower (138 kW) at 2,100 rpm was modified for use in the DH.88 Comet air racer as the Gipsy Six “R” which produced 223 horsepower (166 kW) at 2,400 rpm for takeoff.

This was quickly followed by production of the 205 hp Gipsy Six Series II for use with the hydraulically actuated airscrews that de Havilland were by then producing under a licence acquired from Hamilton Standard in 1934. This was effectively the engine that the company did not have time to develop for the 1934 MacRobertson race, but without the significant increase in compression-ratio needed for the Comet. The Series II unit, while superficially similar to its predecessor, utilised a hollow, splined crankshaft to permit the fitting of the VP airscrew utilising boosted pressurised oil from the engine’s dry-sump lubrication system via a pilot-operated control valve. As well as differences to the crankcase and crankshaft, different cylinder barrels, pistons and aluminium cylinder heads were utilised. The “pilot-friendly” constant speed units (CSUs) were not available for these engines until 1939. The Series II was also equipped with AMC (Automatic Mixture Control) a barometric device, without which it was exceedingly difficult to adjust for a correct mixture with a CSU fitted. This feature was also carried over onto the similar Queen II. Pilots were then able to simply select the required RPM and Boost pressure required. This reduction in over-leaning also tended to extend the TBO (time between overhauls). The twin down-draught, Claudel-Hobson A.I.48 carburetters were common to all these engines. In the mid-1930s, the induction system was skilfully designed to automatically obviate the effects of carburetter icing. The series of engines proved to be reliable, and the time between overhaul (TBO) was more than doubled within a few years.

These engines powered many, if not most of the racing and record-setting aircraft of the 1930s. The engines were subsequently developed into the similar de Havilland Gipsy Queen III and Queen II for military applications. Later developments, such as the postwar Queen 30 and Queen 70 series engines took the rated power from 185 hp up to nearly 500 hp, and, while being entirely new designs, still used all of the same basic configuration of the original Gipsy Six of the mid-1930s and were in use by operators such as the Royal Air Force (RAF) and Royal Navy (RN) until the 1980s.

In all, 1139 were built.

Alfa Romeo built two engine types based on the Gipsy Six design, the Alfa Romeo 110 and Alfa Romeo 115.

Variants:

Gipsy Six I
Bronze cylinder heads, 200hp. For fixed-pitch airscrews.

Gipsy Six Series II
Aluminium cylinder heads, designed for leaded fuel. 210 hp. For VP airscrews.

Gipsy Six ‘R’
Racing engine with high lift camshaft. 220 hp. For VP airscrews.

Gipsy Queen
Military version of Gipsy Six. Queen III, 205 hp, for fixed-pitch airscrews. Queen II for VP airscrews, 210hp. Later Queens differed substantially.

IAR 6G1 – licence-built by Industria Aeronautică Română

Applications
ASJA Viking II
Cierva W.9
de Havilland Dragon Six
de Havilland Dragon Rapide
de Havilland Express
de Havilland DH.88
Koolhoven F.K.57
Miles Mentor
Parnall Heck
Percival Mew Gull
Percival Petrel
Percival Vega Gull
Rogožarski SIM-XII-H

Specifications:

Gipsy Six I
Type: 6-cylinder air-cooled inverted inline piston aircraft engine
Bore: 4.646 in (118 mm)
Stroke: 5.512 in (140 mm)
Displacement: 560.6 in3 (9.186 L)
Length: 62.1 in (1,578 mm)
Width: 19 in (485 mm)
Height: 32.4 in (823 mm)
Dry weight: 468 lb (213 kg)
Valvetrain: OHV
Fuel system: Two downdraught Claudel-Hobson A.I.48F carburettors
Oil system: Dry sump, gear-type pump
Cooling system: Air-cooled
Power output: 200 hp (149 kW) at 2,350 rpm (on 70 octane fuel)
Specific power: 0.357 hp/cu in (16.2 kW/L)
Compression ratio: 5.25:1
Fuel consumption: 10 gph (45.4 L/ph) at 2,100 rpm
Oil consumption: Up to 4 pints (2.4 L) per hour.
Power-to-weight ratio: 0.42 hp/lb (0.7 kW/kg)

de Havilland Gipsy Queen

de Havilland Gipsy Queen 70-4

The de Havilland Gipsy Queen is a British six-cylinder aero engine of 9 litres (550 cu in) capacity that was first run in 1936 by the de Havilland Engine Company. It was developed from the de Havilland Gipsy Six for military aircraft use. Produced between 1936 and 1950, around 5000 Gipsy Queen engines were built.
Variants:

Gipsy Queen I
(1936) 205 hp (153 kW), military version of Gipsy Six II. Splined crankshaft.

Gipsy Queen II
(1936) 210 hp (160 kW), military version of the Gipsy Six Series II. Strengthened crankcase. Splined crankshaft for V/P airscrew.

Gipsy Queen III
(1940) 200 hp (150 kW), military version of Gipsy Six, strengthened crankcase, tapered crankshaft for fixed-pitch;-1,358 built.

Gipsy Queen IV
(1941) Supercharged version, originally designated Gipsy Queen IIIS, designated Gipsy Queen 50 in June 1944.

Gipsy Queen 30
All-new engine from this point. (120 mm x 150 mm = 10.18 L)
(1946) 240 hp (180 kW), 1,762 built.

Gipsy Queen 30-2
(1946) 240 hp (180 kW).

Gipsy Queen 30-3
(1946) 240 hp (180 kW).

Gipsy Queen 30-4
(1946) 240 hp (180 kW).

Gipsy Queen 32
(1946) 250 hp (190 kW).

Gipsy Queen 33
As Gipsy Queen 30 for pusher installation.

Gipsy Queen 34
As Gipsy Queen 30.

Gipsy Queen 50
(1944) 295 hp (220 kW), Single-speed, single stage supercharger. 14 built.

Gipsy Queen 51
295 hp (220 kW), as Gipsy Queen 50.

Gipsy Queen 70-1
(1946) Renamed Gipsy Six S.G, 1,889 built. Supercharged with reduction-drive.

Gipsy Queen 70-2
380 hp (280 kW)3. Supercharged with reduction-drive.

Gipsy Queen 70-3
380 hp (280 kW). Supercharged with reduction-drive.

Gipsy Queen 70-4
340 hp (250 kW). Supercharged with reduction-drive.

Gipsy Queen 71
(1950) 330 hp (250 kW). Supercharged with reduction-drive.

Applications:
Airspeed Oxford
Breda Ba.44
Cierva W.9
Fiat G.46 bis and G.46-2
de Havilland Dragon Rapide
de Havilland Dove
de Havilland Heron
Handley Page Marathon
Heston A.2/45
Miles Mentor
Miles Merchantman
Parnall Heck
Percival Merganser
Percival Prentice
Percival Proctor
Planet Satellite
Scottish Aviation Pioneer
Short Sealand
Youngman-Baynes High Lift

Specifications:

Gipsy Queen I
Type: 6-cylinder inverted inline piston engine
Bore: 4.646 in (118 mm)
Stroke: 5.512 in (140 mm)
Displacement: 560.6 cu in (9.186 L)
Length: 63.5 in (1,587 mm)
Width: 20.5 in (513 mm)
Height: 33.5 in (838 mm)
Dry weight: 486 lbs (220 kg)
Valvetrain: Overhead valve
Fuel type: 87 octane petrol
Oil system: Dry sump
Cooling system: Air-cooled
Power output: 208 hp (155 kW) at 2,400 rpm
Compression ratio: 6.5:1
Power-to-weight ratio: 0.43 hp/lb (0.7 kW/kg)

de Havilland Gipsy Major / Gipsy IIIA / CNIAR 4GI

The de Havilland Gipsy Major or Gipsy IIIA is a four-cylinder, air-cooled, inline engine, first run in 1932, and used in a variety of light aircraft produced in the 1930s, including the Tiger Moth biplane.

The engine was a slightly modified Gipsy III, which was effectively a de Havilland Gipsy engine modified to run inverted so that the cylinders pointed downwards below the crankcase. This allowed the propeller shaft to be kept in a high position without having the cylinders blocking the pilot’s forward view over the nose of the aircraft. One initial disadvantage of the inverted configuration was the high oil consumption (up to four pints per hour) requiring regular refills of the external oil tank, this problem improved over time with the use of modified piston rings. The Major was a slightly bored-out (118 mm from 114 mm) Gipsy III. First built in 1932, total production of all Gipsy Major versions was 14,615 units.

The CNIAR 4GI was a licence-built 130 hp De Havilland Gipsy Major.

1949

In Canada the Gipsy Major was the engine of choice for the DHC1 Chipmunk trainer, which later replaced the Tiger Moth in the RAF. By that time however, the Gipsy Major was eclipsed by the Blackburn Cirrus Major and the American Lycoming and Continental horizontally opposed engines. In its final supercharged form, the Gipsy Major used in helicopter applications delivered 220 hp (164 kW).

Variants:
Gipsy Major I
Gipsy Major IC – Higher compression ratio (6:1) and maximum RPM for racing use.
Gipsy Major ID – Fuel pump added, plus screened ignition harness and priming system.
Gipsy Major IF – Aluminium cylinder heads, 5.25:1 compression ratio.
Gipsy Major 7 – Military version of Gipsy Major 1D, increased climb RPM.
Gipsy Major 8 – Sodium cooled exhaust valves, cartridge starter for DHC Chipmunk.
Gipsy Major 10 – Electric starter option.
Gipsy Major 30 – Major redesign, bore and stroke increased. 6.5:1 compression ratio.
Gipsy Major 50 – Supercharged. 197 hp.
Gipsy Major 200 – Designed as a light helicopter engine. 200 hp.
Gipsy Major 215 – Turbo-supercharged helicopter engine. 220 hp.

Applications:
Airspeed Ferry
AISA I-115
Arrow Active
Auster Aiglet
Auster Autocar
Auster Autocrat
Beagle Terrier
Boulton Paul P.92
British Aircraft Cupid
British Aircraft Eagle
British Aircraft Double Eagle
Blackburn B-2
Chrislea Super Ace
Comper Mouse
Comper Streak
Comper Swift
De Bruyne Snark
de Havilland Dragon
de Havilland Dragonfly
de Havilland Australia DHA-3 Drover
DHC-1 Chipmunk
de Havilland Fox Moth
de Havilland Hornet Moth
de Havilland Leopard Moth
de Havilland Moth Major
de Havilland Puss Moth
de Havilland Tiger Moth
de Havilland T.K.2
de Havilland T.K.4
Elliotts Newbury Eon
Fairey Primer
Foster Wikner Wicko
General Aircraft Cygnet Major
General Aircraft Monospar
Handley Page Manx
Hirtenberg HS.9
Ikarus Aero 2
Koolhoven F.K.43
Koolhoven FK.47
Koolhoven F.K.54
Miles Aerovan
Miles Falcon Major
Miles Gemini
Miles Hobby
Miles Hawk Trainer
Miles M.35 Libellula
Miles M.39B Libellula
Miles Magister
Miles Mercury
Miles Messenger
Miles Minor
Miles Monarch
Miles Sparrowhawk
Miles Whitney Straight
Percival Gull Major
Reid and Sigrist Desford
Rogozarski SIM-Х
RWD-5bis
RWD-19
Saab 91 Safir
Saunders-Roe Skeeter
Spartan Cruiser
Stampe SV.4
Thruxton Jackaroo
VL Viima

Specifications:

Gipsy Major I
Type: 4-cylinder air-cooled inverted inline piston aircraft engine
Bore: 4.646 in (118 mm)
Stroke: 5.512 in (140 mm)
Displacement: 373.7 in³ (6.124 L)
Length: 48.3 in (1227 mm)
Width: 20.0 in (508 mm)
Height: 29.6 in (752 mm)
Dry weight: 300 lb (136 kg) Mk 1F to 322 lb (146 kg) Mk 1D
Valvetrain: OHV
Fuel system: Downdraught Hobson A.I.48 H3M (Mk 1C and Mk 7) or H1M (others)
Oil system: Dry sump, gear-type pump
Cooling system: Air-cooled
Power output: 122 hp at 2,100 rpm, 145 hp (108 kW) at 2,550 rpm
Specific power: 0.39 hp/in³ (17.6 kW/L)
Compression ratio: 5.25:1 (Mk 1 and 1F) or 6.0:1 (others)
Fuel consumption: 6.5 to 6.75 gph (28.4 to 30.7 L/h) at 2,100 rpm
Oil consumption: 1.75 pints (0.99 L) per hour.
Power-to-weight ratio: 0.48 hp/lb (0.78 kW/kg)

de Havilland Gipsy Twelve / Gipsy King

The de Havilland Gipsy Twelve was a British V-12, piston aero engine developed by the de Havilland Engine Company and first run in 1937. Approximately 95 were manufactured. It was known as the Gipsy King in Royal Air Force service.

Applications:
de Havilland DH.91 Albatross
de Havilland DH.93 Don

Specifications:

Gipsy King I
Type: Inverted 60 degree V-12 inline piston engine
Bore: 4.646 in (118 mm)
Stroke: 5.512 in (140 mm)
Displacement: 1121.3 cu in (18.3 L)
Length: 82.6 in (2,098 mm)
Width: 31.5 in (800 mm)
Height: 37.4 in (950 mm)
Dry weight: 1,058 lb (480 kg)
Valvetrain: Overhead valve
Supercharger: Single speed
Fuel type: 87 Octane petrol
Cooling system: Air cooled
Reduction gear: Spur geared, reduction ratio 0.667:1
Power output: 425 hp at 2,450 rpm at 0 psi boost (five minutes maximum)
Compression ratio: 6:1
Power-to-weight ratio: 0.4 hp/lb

de Havilland Ghost (V8)

Designed by Geoffrey de Havilland the air-cooled V-8 ‘Ghost’ was developed from the ADC Cirrus aero engine by using two banks of four cylinders and first run in 1928. This appeared at first to be a retrograde step as the Cirrus was itself developed from the Renault 80 hp V8 engine however with the improved Cirrus cylinders the Ghost developed over twice the power of the French engine for a lower weight. Another difference from the Renault was the use of a propeller reduction gear, the Ghost’s sole known aircraft application was the prototype de Havilland Hawk Moth high-wing cabin monoplane.

Specifications:
Type: Inline air-cooled, upright, 90-degree, V-8 piston engine
Bore: 4.5 in (114 mm)
Stroke: 5.0 in (128 mm)
Displacement: 498.56 cu in (8.17 L)
Designer: Geoffrey de Havilland
Valvetrain: One inlet and one exhaust valve per cylinder
Fuel system: Carburettor
Fuel type: 74 octane petrol
Cooling system: Air-cooled
Reduction gear: Spur geared, right hand tractor
Power output: 198 hp (148 kW)
Compression ratio: 5:1

de Havilland Iris / Iris Motor Company Iris

The de Havilland Iris was a British four-cylinder, liquid-cooled, horizontally opposed aero engine. Notable as the first aero engine to be designed by Geoffrey de Havilland it was produced in small numbers between 1909 and 1910 by the Iris Motor Company of Willesden from which it took its name.

By 1908 Geoffrey de Havilland had designed and built two motorcycle engines and his first aircraft, the de Havilland Biplane No. 1. He had studied the engine used by the Wright brothers and believed that he could design a similar unit with an improved power-to-weight ratio. Whilst working as a designer for the Motor Omnibus Construction Company in London he produced drawings for his new engine over a period of three to four months and commissioned the Iris Motor Company, where his brother Ivon de Havilland had been the Chief Designer, to build the first prototype at a cost of £250.

The design featured a horizontally opposed, four-cylinder layout with a single camshaft operating poppet valves through pushrods that were hollowed to save weight. The crankshaft was supported on ball bearings which allowed a simple ‘splash’ lubrication system to be used. Cooling was by water with the cylinders being encased in copper jackets. It first ran in 1909 and, although the engine ran well, it was not placed into production. Only six were built. The only order was a small contract from the British Government for use in airships.

In 1957 instructors and apprentices from the de Havilland Aircraft Company Technical School decided to construct a replica engine, almost 50 years after the original Iris was built. The Iris Motor Company had long since closed and its records, along with the original engine drawings, were destroyed by German bombing during World War II. Flight magazine had featured an article on the engine in May 1910 with a detailed technical description and line drawings. This information along with the original designer’s memory were used to produce a new set of drawings and components. Several companies involved with the original engine assisted with new parts, Claudel-Hobson supplied the carburettor, Lodge Plugs Ltd the spark plugs and Simms Motor Units assisted with re-conditioning a magneto that had been borrowed from the London Science Museum.
Connected to a lathe via a belt drive, the engine started at the first attempt in May 1961 and idled steadily at 2-300 rpm. It is reported that the engine was then displayed in the showroom of the de Havilland Engine Company at Leavesden.

Applications:
de Havilland Biplane No. 1
de Havilland Biplane No. 2
Government Balloon Factory Gamma

Specifications
Type: 4-cylinder liquid-cooled horizontally opposed piston aircraft engine
Bore: 4.5 in (114 mm)
Stroke: 4.75 in (120 mm)
Displacement: 301.46 cu in (4.94 L)
Dry weight: 250 lb (113 kg)
Valvetrain: Overhead valve
Fuel system: Carburettor
Fuel type: Petrol
Cooling system: Water-cooled, thermo-siphon system
Power output: 45 hp (33.5 kW) at 1,500 rpm
Specific power: 0.15 hp/cu in (6.8 kW/L)
Power-to-weight ratio: 0.18 hp/lb (0.3 kW/kg)

de Havilland Gypsy

Gypsy II

By 1927 the Moth threatened to become a victim of its own success as continuing demand was depleting the stockpiles of surplus Renaults needed to build its Cirrus engine. The Moth having provided a solid financial cushion, de Havilland Aircraft decided to start its own engine factory. Geoffrey de Havilland went to Frank Halford and this time asked him to design a completely new aircraft engine of weight and performance comparable to the latest version of the Cirrus, the 105 hp (78 kW) Cirrus Hermes.

Halford and de Havilland agreed on a 135 hp (101 kW) test engine later to be de-rated to 100 hp (75 kW) for production models. While Halford went to build the engine, de Havilland designed its test-bed: the D.H.71 racer. Two D.H.71s were built and although in a bout of over-confidence named Tiger Moth, their racing career was rather uneventful. Their only notable claim to fame came in capturing a world speed record of 186 mph (299 km/h) for their weight class. What the D.H.71 did not accomplish in racing successes, it did accomplish in developing the new engine and by the time the career of the D.H.71 was over, the 100 hp (75 kW) production version of its engine, now named the Gipsy, was ready to start its career.

The upright four-cylinder Gipsy I was an air-cooled in-line engine weighing 300lb and developed 98hp at 2100rpm. With a cylinder bore of 4.5in and stroke of 5in, displacement was 319cu.in (5.231t).

It was soon developed further into the 120 hp (89 kW) Gipsy II with its stroke increased to 5.5in. Both types were to be used in the D.H.60G Gipsy Moth. The new engine proved itself to be docile, easy to maintain and, as demonstrated in many long distance flights by the new Gipsy Moth, reliable.

The new engine still had its cylinders built on top of the crankshaft and therefore were sticking out of the top of the fuselage, right in the pilot’s field of vision. Lowering the engine was impossible as the crankshaft was directly connected to the propeller and the propeller could not be placed too low. The solution came as several pilots boasted that they would be able to fly their Moth upside down for as long as they wanted if it were not for the carburettor and fuel tank now being inverted. Halford decided to test this by mounting a Gipsy engine upside down and then inverting its carburettor so it was now right side up again. The design proved to run just as flawlessly as the regular Gipsy engine and soon the Gipsy I and II were replaced on the production lines by the Gipsy III inverted four-cylinder engine. The Moth with this new engine became the D.H.60 G-III; as the Gipsy III was quickly developed further into the Gipsy Major, the D.H.60 G-III was baptised the Moth Major.

Building on the success of the D.H.60, de Havilland now started building other sports aircraft and trainers, all of which were powered by its own Gipsy engines. The company now produced Gipsy engines for other manufacturers as well and the Gipsy Major in particular became the engine of choice for scores of light aircraft designs, British as well as foreign. Most notably it was the engine of the D.H.82A Tiger Moth trainer.

Variants:

Gipsy I
Original production version. 1,445 built.

Gipsy II
Stroke increased to 5.5 in (140 mm). Power 120 hp (90 kW) at 2,300 rpm. 309 built

Gipsy III
As Gipsy II, inverted. 611 built.

Gipsy IV
A smaller inverted four-cylinder in-line engine, derived from the Gipsy III, intended for light sporting aircraft. Forerunner of Gipsy Minor. Power 82 hp (61 kW).

Gipsy R
Racing engine for de Havilland DH.71 Tiger Moth. 135 hp (100 kW) at 2,850 rpm.

Wright-Gipsy L-320
Licence production in the USA of the Gipsy I

Applications:

Gipsy I
Avro Avian
Bartel BM-4
Blackburn Bluebird IV
Breda Ba.15
de Havilland DH.60G Gipsy Moth
de Havilland DH.60T Gipsy Moth Trainer
de Havilland D.H.71 Tiger Moth racer
PZL.5
Simmonds Spartan
Southern Martlet
Spartan Arrow
Westland Widgeon

Gipsy II
Airspeed Ferry
Avro Avian
Blackburn Bluebird IV
de Havilland DH.60G Gipsy Moth
de Havilland DH.60T Gipsy Moth Trainer
PZL.5
RWD-4
Saro Cutty Sark
Saro Windhover
Short Mussel
Simmonds Spartan
Southern Martlet
Spartan Arrow
Spartan Three Seater

Gipsy III
Airspeed Ferry
Arrow Active
Avro Avian
Bartel BM-4
Blackburn Bluebird IV
Blackburn B-2
Blackburn-Saro Meteor
Breda 33
Cierva C.24
Comper Swift
Darmstadt D-22
de Havilland Fox Moth
de Havilland DH.60G Gipsy Moth
de Havilland Hornet Moth
de Havilland DH.60GIII Moth Major
de Havilland Leopard Moth
de Havilland Puss Moth
de Havilland DH.82A Tiger Moth I
de Havilland T.K.1
Desoutter Mk.II
Heinkel He 64C
Klemm Kl 26
Klemm Kl 27
Klemm Kl 32
Miles Hawk
Miles Hawk Major
Pander P-3
PZL.19
Saro Cutty Sark
Saro-Percival Mailplane
Spartan Cruiser
Westland-Hill Pterodactyl

Gipsy IV
de Havilland Swallow Moth

Gipsy R
de Havilland DH.71 Tiger Moth racer

Specifications:

Gipsy I
Type: 4-cylinder air-cooled inline piston aircraft engine
Bore: 4.5 in (114.3 mm)
Stroke: 5 in (127 mm)
Displacement: 318.1 cu in (5.21 L)
Length: 40.5 in (1028.5 mm)
Width: 20 in (508 mm)
Height: 29.9 in (759.5 mm)
Dry weight: 285 lb (129.3 kg)
Valvetrain: Overhead valve
Fuel system: Zenith carburettor with altitude control
Fuel type: Petrol (Aviation grade fuel not required)
Cooling system: Air-cooled
Power output: 85 hp at 1,900 rpm (sea level): 98hp / 73kW at 2100rpm
Compression ratio: 5:1
Power-to-weight ratio: 0.3 hp/lb

Gipsy II
Power output: 120 hp (89 kW)
Stroke: 5.5in