Akaflieg Stuttgart FS-35 Harpyie   

The fs35 Harpyie was created by the Stuttgart Academic Aviation Group in 2003 as a motor glider designed for glider towing with good climbing performance and a large fuel tank, after Porsche had announced the discontinuation of model support for the PFM 3200 aircraft engine for 2005. This engine was installed in the club’s Robin DR 400 tow plane. The following requirements were defined: high aerodynamic quality in aircraft towing in the speed range 90–150 km / h, short take-off roll distance, use of an efficient diesel engine, approval as a motor glider and design as a two-seater with dual controls for training.

The design of the wing began with the assumption of 120% of the fuselage resistance of the Diamond HK36 Super-Dimona and the drive with a Thielert Centurion 1.7 with 125 hp (approx. 90 kW). The two-part Dimona wing was chosen, which was extended inwards, swept and provided with winglets. In April 2007, the moulding of the three-part half-span master model began, and in 2009 the construction of the fracture wing with integrated strain gauges began in the resulting negative form. A load test of this component on November 4, 2010 failed because the wing broke at 80% of the load to be verified. The wing construction began after reinforcement of the original construction and its mathematical proof of strength in April 2011.

The wing consists of a carbon fiber sandwich shell with carbon fiber belts and GRP -Steg. The I-shaped spar merges into a box spar in the spar stub.

The fuselage is also based on the Dimona, but the position of the wing had to be moved forward because of the heavier engine. The four-cylinder in-line engine Centurion 2.0s, now called the Continental CD-155, serves as the drive as a further development of the Centurion 1.7.

The vertical tail of the Dimona was built with the Eppler profile E 522 and increased profile depth as a GRP shell with CFRP belts in the spar. At the end of the fuselage tube, a tow coupling is installed on a boom under the tail unit.

The main landing gear comes from the Van’s Aircraft RV-8, the nose landing gear from the Super Dimona.

The first flight of the aircraft with the aircraft registration D-KTOW took place on August 13, 2019 in Schwäbisch Hall, the tug trials started at the Idaflieg 2020 summer meeting in Stendal-Borstel.

Gallery

Engine: Continental CD-155, 155 hp (approx. 110 kW)
Wingspan: 17.67 m
Wing area: 16.9 m²
Wing extension: 18.5
Wing profile: FX 63-K-137 (mod)
V position: 3°
Empty weight: 600 kg
MTOW: 850 kg
Top speed: 270 km / h
Crew: 1 + 1

Akaflieg Stuttgart FS-33 Gavilán

The fs33 is a high performance two-seat glider with a 20m wingspan, developed in reaction to the then newly created FAI Two Seater class in 1989. By the standards of an Akaflieg, the aircraft’s concept and design is relatively conventional. On the other hand, the optimization of the individual parts and the consequent implementation of lightweight construction were key aspects of the project. This led, among other things, to the use of carbon fiber reinforced composites for the entire structure. Only the cockpit was exempt from this, being made of a carbon-kevlar hybrid construction as with the fs31 for safety reasons. Additionally, the wing spars were made of carbon fiber scrims instead of fabric as specified by the Federal Aviation Office. The fs33 was designed to have pleasant flying characteristics to simplify operation of the aircraft.

A further consideration while planning the project was that during the 10-year long design and construction phase of the previous prototype, the fs32 “Aquila”, it was impossible for any member to actively work on the project for its entire duration. Furthermore, the demanding nature of studies with shorter periods led to the conclusion that a quick development of the aircraft had to be feasible.

To maintain the advantages of construction using negative moulds without having to spend a large amount of time to construct a master model, pre-existing moulds were used for all major components:
the fs31’s fuselage mould due to the former’s aerodynamic qualities
the fs32’s wing moulds, modified to remove the slotted flaps and extend the wingspan to 20 meters
the Schempp-Hirth Nimbus 4’s tail form

Due to the usage of lengthened fs32 wing moulds, the wings of the fs33 had a high aspect ratio. The skin of the wings are made from unidirectional scrims, which can be loaded even more than those from regular fabrics. The aileron and flap function of the 3-piece wing flaps are regulated by a mixer located at the wing root to maintain an elliptical lift distribution as much as possible and to allow for enough controllability and prevent spins.

Apart from the tail, the fs33’s fuselage form is identical to that of the fs31. The control system had to be totally overhauled to incorporate the flaps. To save time, as many parts from the glider manufacturer Alexander Schleicher as deemed feasible were used in the cockpit region. Adapting said parts for the fs33 was a simple operation as the ASH 25’s fuselage design was based on that of the fs31. Experience gained during the construction of the fs31 allowed for changes that made the fs33‘s cockpit somewhat roomier. The principle of splitting the fuselage into an upper and lower shell, as in the fs31, was preserved. When compared to the typical design which splits it into a left and right shell, the former allows for a higher degree of safety in the event of a crash as there is no seam under the pilot which can burst open on impact.

First public display of the aircraft was during the AERO Fair of 1997 in Friedrichshafen. The fs33 achieved its first flight on 28 May 1998 in Aalen-Elchingen. Flight tests in the following years showed that the airbrakes were prone to spontaneously deploying, though this could usually be rectified by simply retracting the airbrakes. There were however two cases in which the airbrakes spontaneously deployed and jammed. The first led to a cancellation of tests and a safe landing on the airfield. The second case of jamming, this time of both airbrakes, led to a crash landing on 11 June 2000, which heavily damaged the aircraft’s wings, fuselage, and undercarriage, though both pilot and passenger remained unhurt.

Repairs, which were almost cancelled due to the extensive amount of damage along with the start of the Akaflieg Stuttgart fs34 project, began in October 2000. Work on the wings was done with assistance from Rolf Schmid from Technoflug. Originally, the retractable undercarriage was made of carbon fiber composites with steel fittings to save weight. Due to the damage sustained during a crash landing however, which necessitated the construction of a new undercarriage, it was decided to replace it with a regular steel one instead. Repairs were finished by 2002, with the aircraft flying again on 15 May of that year. Damages were discovered on the aileron hinges in 2014, leading to a complete replacement of the ailerons. The aircraft was again taken out of service in 2016 due to damages to one of the wings.

The fs33 is commonly used by the Akaflieg Stuttgart for gliding competitions.

Construction: 1992 – 1998
Wingspan: 20 m
Wing area: 14,4 m²
Aspect ratio: 27,7
Profile: AH 81 K 4/20
Length: 8,98 m
Empty weight: 408,5 kg
MTOW: 640 kg
Vne: 280 km/h

Akaflieg Stuttgart fs-29

A variable geometry wing offers the prospect of being able to vary the wing’s area and geometry in flight to make the most of the soaring conditions encountered. A high aspect ratio could be selected for ascending in a thermal and a low aspect ratio (and hence a smaller area) for getting the maximum speed in cross-country flying.

The Stuttgart Akaflieg’s solution to this problem in the high-performance single-seater FS-29 is a telescopic wing in which the span can be varied in flight from 43 ft 7.5 in to 62 ft 4in (13,3m – 19m) by outer telescopic wing sections sliding over fixed inner sections.

These outer wing sections are of glassfibre/foam/carbon-fibre sandwich construction and are extended and retracted manually by means of push-rods. A stub spar protrudes from each inner wing to provide a mounting for the guide rails on which the outer panels move. The inner wing is built up from a box spar of glassfibre/Conticell foam sandwich and is fitted with Schempp-Hirth air brakes on the upper surface which are only effective when the outer panels are extended. The plain ailerons are of similar construction to the outer wings. The fuselage is very similar to that of the Schempp-Hirth Nimbus 2, using the same landing gear and cockpit canopy, while the tail unit is the same as the Nimbus 2’s.

Design work on the FS-29 began in 1972 and the problem of devising a wing which could be varied in span solely by manual power, and yet keep to the required aerodynamic and structural safety factors, meant that the first flight was not made until June 1975.

Akaflieg Stuttgart FS-29

FS-29
Wing span: 43 ft 7.5 in to 62 ft 4 in / 13,3m – 19m
Length: 23 ft 5.75 in / 7.16 m
Height: 4ft 2in / 1.27m
Wing area: 92.2 to 136.2sq ft / 8.56-12.65 sq.m
Wing section: Wortmann FX-73-170 (inner); FX-73-170/22 (outer)
Aspect ratio: 20.67 to 28.54
Airfoil: FX 73-170
Empty weight: 787 lb / 365kg
Max weight: 992 lb / 450kg
Water ballast: None
Max speed: 155mph / 135 kt / 250 km/h
Stalling speed: 39 kt / 72 km/h
Max rough air speed: 135 kt / 250 km/h
Min sinking speed: 1.8ft/sec / 0.54 m/sec at 46mph / 40 kt / 74 km/h
MinSink: 0.56 m/s @ 81 kph
Best glide ratio: 44:1 at 62mph / 98 kph / 54 kt
No. of Seats: 1
No. Built: 1

Akaflieg Stuttgart Fs-28 Avispa

Designed by a group from the Akademische Fliergruppe Stuttgart, the Institute of Mechanics and Aircraft Design of Stuttgart University, and Wolf Hirth GmbH, the Fs-28 Avispa research aircraft was undergoing flight test in 1974.

The Fs-28 is constructed of resin-bonded honeycomb sandwich plastic and has a 115 hp Lycoming O-235E-2A installed in the rear. An inverted V tail is attached to twin booms. A special three-bladed propeller was developed with Hoffman to educe noise level.

The cockpit seats two side-by-side; the doors are two swing-up side panels. Fowler flaps are fitted.

Engine: 115 hp Lycoming O-235E-2A
Cruise 75%: 155 mph
Max speed: 167 mph
Landing speed: 50 mph
Range: 620 mi with 30 min res

Akaflieg Stuttgart fs-26 Moseppl

Designed and built by the Stuttgart Akademische Fliegergruppe (Akaflieg) in Germany, the FS-26 was an experimental single-seater, aimed at investigating the characteristics of a motorglider equipped with a reflex airfoil and a separate horizontal stabilizer. Made of fibreglass, the FS-26 re-used the cockpit of the Phoebus sailplane modified to include the engine controls and instruments, and the long retractable landing gear. The aircraft was powered by a Hirth F10A engine, located at the rear of the fuselage. In soaring configuration, the propeller blades could be folded and the engine cowling openings were closed.
The wing used an Eppler 515 airfoil, and could be divided into three parts for trailering on the road. The connections between the fuselage and the wing had been carefully studied, as well as the engine cooling.
The FS-26 made its first flight on September 25, 1970. After several tests, this aircraft was donated to the Wasserkuppe Soaring Museum.

Wing span: 12.60 m
Length: 3.94 m
Wing Area: 13.20 sq.m
Airfoil: Eppler 515
Empty weight: 250 kg
Max. weight: 360 kg