At end of Second World War production tooling for Model 8 Silvaire was moved by Luscombe Airplane Corporation to Dallas, Texas. In 1949 Luscombe company was brought by Temco Aircraft Corporation which built about 50 Silvaires. In 1955 the above-named company acquired rights and equipment for Model 8 Silvaire, inaugurated production at Fort Collins, Colorado, and flew first aircraft off line September 1956.
In 1962 Alaska International Corp acquired from Silvaire Aircraft Company all rights to the Luscombe Silvaire two-seat all-metal light aircraft.
Growing demands for transport helicopters in support of offshore energy operations led Sikorsky to initiate worldwide market research to establish the requirements of such operators. An important consideration was seating capacity, and in 1975 Sikorsky began the development of a 14-seat commercial helicopter designated S-74. The designation was changed to S-76 to tie-in with the USA bicentennial and later named Spirit. Sikorsky used the H-76 Eagle unofficial designation to promote a military version of this model Sikorsky
From the outset, the aircraft was equipped for all-weather operation, as one of its main roles was intended to be the servicing of offshore oil rigs. The four-blade rotor of this air craft is exactly like that of the S-70. The blades are built around a strong titanium spar; the leading edge is also titanium, while the trailing edge has a fiberglass and nylon honeycomb structure. The entire blade is pressurized for maximum structural integrity. The rotor hub is made according to the latest techniques to minimize maintenance: the normal bearings have in fact been replaced by elastomeric ones needing no lubrication, and special dampers virtually eliminate vibration. The powerplant is installed above the fuselage behind the drive shaft and consists of two 650 shp Allison 250-C30 turbines. There is a single 1030 litre fuel tank in the fuselage, but supplementary fuel tanks can be carried for longer journeys.
The carefully streamlined fuselage is also of composite structure. The front part is of fiberglass, the cabin section is of light alloy with honeycomb panels, while the tail, which is also of metal, has a semi-monocoque structure. The retractable tricycle landing gear is hydraulically operated. The cabin is normally furnished, with seats for 14 including the crew of two, but can be modified to suit the operator. There is a large baggage compartment at the rear, with a capacity of 1.19 cu.m. The S-76 can also be fitted with an external cargo hook to carry 2270kg.
Building of the four prototypes began in May 1976 and the second prototype (N762SA) was the first to fly, on 13 March 1977, complete with IFR avionics.
Sikorsky had deposits on 87 ships as of February 1, 1977, and the first fully certificated IFR production aircraft was delivered to Air Logistics of Lafayette, Louisiana, on 27 February 1979.
S-76A set nine speed and two time-to-climb records, and one altitude record in two weight classes over a five-day period in Feb 1982. A total of 284 were built.
The two-year certification programme resulted from the use of an advanced dynamic systems/powerplant combination evolved for military requirements, but further development continued from the time that production began, leading to an improved S-76 Mk II from 1 March 1982. This differs by having improved cabin ventilation, dynamic system refinements, more access panels to simplify maintenance, and an advanced version of the Allison 250 turboshaft engine that gives an increase in guaranteed power output.
In April 1982 Sikorsky flew the prototype of a military-configured S-76 Mk.II with door mounted guns and various pods. Features of the military S-76 were armoured crew seats, a pilot’s optical sight above the instrument panel, self-sealing high-strength fuel tanks and optional troop seating for up to 12 passengers. A high-clearance fixed landing gear is fitted, with low-pressure tyres, and the cabin floor is stressed for 200 lb/sq.ft / 876 kg/sq.m. The external cargo hook can carry up to 3300 lb / 1185 kg, and other options are a utility-rescue hoist and engine air particle separator.
In 1983 Sikorsky flew the first S-76B, to replace the Mk II on the production line. Powered by two 771kW Pratt & Whitney PT6B-36As, each with a maximum continuous power rating of 870 shp (649 kW), the S-76B incorporates aerodynamic refinements developed for the UH-60. S-76B meets FAR Pt 29 category A IFR requirements with a 48 per cent increase in take-off performance and a commensurate increase in useful load under hot and high conditions.
The 1987 S-76A+ were seventeen unsold S-76, re-fitted for medi-evac and retrofitted with two 681hp Turbomèca Arriel 1S engines.
Over 200 Sikorsky S-76s were in operation throughout the world in 1983 and principal operators include Air Logistics, Okanagan Helicopters, VOTEC in Brazil, and Bristow in the UK. The version currently in production, the S-76 Mk.ll, which won 12 world records in February 1982, has a special variant of the Allison 250 which yields five per cent more power than the previous model.
Of the ninety-six 1984 S-76B, one was modified with a nose similar to the Boeing-Sikorsky RAH-66 as “Shadow”, and another modified to have a fan-in-fin tail rotor (fantail) as a demonstrator during Comanche development.
The S-76C+ Medical model uses an S-76B airframe and has a maximum gross weight of 11,700 lb and a maximum cruise speed of 160 kt. Four hundred and thirty-nine were built.
Sikorsky S-76EMS
Forty-three S-76C were built.
In February 1987 the H-76 Eagle armed helicopter completed successful weapons firing trials using a new four-station pitch compen¬sated armament pylon (PCAP), and during the tests the GIAT M621 20mm cannon pod and VS-MD-H mine dispenser were used on the H-76 for the first time. The PCAP is one of several integrated improvements aimed at reducing pilot workload and giving greater weapons accuracy. The integrated armament management system (IAMS) can be controlled from the collective lever, activating both the PCAP and headup display.
The H-76N naval version is offered with either PT6B or Allison 250-C34S engines. The S-76N is a navalised version of the S-76C.
The S-76 has also served as a technology demonstrator for several projects. A one-off modification, the SHADOW (Sikorsky Helicopter Advanced Demonstrator and Operator Workload) programme saw an S-76 fitted with an add-on cockpit at the nose to test fly-by-wire, voice-actuated and side-stick control methods, together with helmet-mounted sights, FLIR and HUD combinations and an NVG cockpit. It was used extensively by Boeing/Sikorsky in their First Team submission for the US Army’s LHX competition to test a night vision system. A second S-76 was fitted with an anti-torque tail-rotor system, as the Fantail Demonstrator, playing an important part in the selection of the First Team’s design by the US Army as the RAH-66 Commanche.
The S-76 Shadow had a nose radar housing and fly-by-wire controls grafted onto the front section.
Sales of the Spirit in all its civil forms were approaching the 500 mark by 1993.
The S-76C+ model has a maximum gross weight of 11,700 lb and a maximum cruise speed of 160 kt.
To expand the S-76 market, Sikorsky introduced the Sikorsky Shares fractional ownership program, the first of its type to be offered by a leading helicopter manufacturer. Sikorsky Shares uses a pricing plan that is based on “flight units” rather than the conventional approach of charging per flight hour.
Variants:
S-76 Original production version, this designation applicable to aircraft delivered before 1 March 1982
S-76A+ Unsold S-76s re-engined with Turbomeca Arriel turboshafts – on demand; produced to special orders only such as SAR aircraft for Royal Hong Kong Auxiliary Air Force with undernose GEC MRTS FLIR turret and searchlight
S-76 Mk II Production all-weather transport from 1 March 1982, superseded by S-76B
S-76 Utility Simplified version of S-76 Mk II with sliding doors, and optional fixed landing gear; available in civil or military versions
AUH-76 Armed utility helicopter version, airframe basically as S-76 Utility, but with avionics and armament to permit deployment in various military roles
S-76B Production version powered by Pratt & Whitney PT6B-36 turboshafts
S-76C Alternative production version, powered by Turbomeca Arriel 1-S1 turboshafts
S-76D Projected version available from 1994, to be powered by uprated Turbomeca 2S1s
H-76 Eagle Armed version of S-76B
H-76N Projected naval version announced in 1984
Specifications:
H-76 Eagle Engine: 2 x P&WC PT6B-36 Instant pwr: 715 kW Rotor dia: 13.4 m Length: 13.2 m No blades: 4 Empty wt: 2545 kg MTOW: 5176 kg Payload: 2315 kg Max speed: 145 kts ROC: 410 m/min Fuel cap (aux): 1060 lt (415 lt) Max range: 748 km HIGE: 1890 m HOGE: 5350 ft Service ceiling: 11,500 ft Crew: 2 Pax: 12
S-76 Engine: 2 x Allison 250-C30, 650 shp TBO: 1500 hrs Main rotor: 44 ft Seats: 14 Length: 52.5 ft Height: 14.5 ft Max ramp weight: 10,300 lbs Max takeoff weight: 10,300 lbs Standard empty weight: 5600 lbs Max useful load: 4700 lbs Max landing weight: 10,300 lbs Max sling load: 3300 lbs Disc loading: 6.6 lbs/sq.ft Power loading: 7.9 lbs/hp Max usable fuel: 1875 lbs Max rate of climb: 1800 fpm Service ceiling: 15,000 ft Hover in ground effect: 6200 ft Hover out of ground effect: 2800 ft Max speed: 155 kts Normal cruise @ 3000 ft: 145 kts Fuel flow @ normal cruise: 490 pph Endurance @ normal cruise: 3.6 hr
S-76A Engines: two 650hp Allison 250-C30 Main rotor: 44’0″ Max speed: 178 mph Cruise: 167 mph Seats: 14
S-76A+ Engines: two 681hp Turbomèca Arriel 1S.
S-76B Engine: 2 x P&WC PT6B-36A/-36B, 981hp Instant pwr: 730 kW Rotor dia: 13.4 m MTOW: 5300 kg Useful load: 1855 kg Max cruise: 155 kts Max range: 828 km Crew: 2 Pax: 12 Seats: 14
S-76C Engine: 2 x Turbomeca Arriel 1S1, 681hp Instant pwr: 540 kW Rotor dia: 13.4 m MTOW: 5310 kg Useful load: 2072 kg Max cruise: 155 kts Max range: 643 km Crew: 2 Pax: 12 Seats: 14
S-76C+ Engine: 2 x Turbomeca Arriel 2S1, 856hp Instant pwr: 638 kW Rotor dia: 13.4 m Length: 52’6″ MTOW: 5310 kg Useful load: 2057 kg Load internal: 4813 lb Load external: 3300 lb Max speed: 181 mph Cruise: 171 mph Max range: 889 km / 505 mi Ceiling: 12,700′ Crew: 2 Pax: 12 Seats: 14
The first of two Sikorsky S 72 helicopters (NASA 545) developed under contract to NASA and the US Army made its maiden flight on 12 October 1976. Known as a rotor systems research aircraft (RSRA), these two machines are test bed aircraft for a wide variety of rotor systems. Intended for a wide variety of rotor systems, both have turboshafts but can add fixed wings and turbofan engines to test rotors too small to support the helicopter in flight.
The 1976 RSRA used the H-3/S-61 rotor system and engines on a new fuselage, similar to the S-67. The crew were seated on seats with a rocket extraction system (the blades would be blown off at the start of ejection sequence). Could be flown with wings and two GE TF-34s. Was flown in all combinations, even with no tail rotor
Two S-72 RSRA were built and one was modified as the X-wing demonstrator.
Like the Boeing-Vertol YUH-61A, the Sikorsky Model S-70 was developed in response to the Army’s 1972 requirement for a simple, robust, and reliable Utility Tactical Transport Aircraft System (UTTAS) helicopter intended to eventually replace most of the Army’s UH-1 Iroquois.
The Blackhawk’s general shape and external dimensions were dictated by the Army’s requirement that one complete UTTAS helicopter be air transportable within the cargo bay of a single C-130 Hercules (with the additional requirement that two helicopters fit within a single C-141 Starlifter, and six within each C-5 Galaxy). The UH-60 is thus a long and low-set craft with a streamlined pod-and-boom layout, and is characterized by a downward-sloping tail boom fitted with a moving stabilator, a sharply-swept vertical tail, and a four-bladed anti-torque rotor canted twenty degrees off the vertical to produce added lift and thus allow a reduction in the main rotor diameter. The tips o1 each of the Blackhawk’s four fully-articulated, high-lift main rotor blades are swept twenty degrees to reduce control loads and the effects of high Mach numbers, and all four blades can be manually folded. The UH-60A can be fitted with an External Stores Support System (ESSS) consisting of two stub wings, one fixed to either side of the central fuselage above and just forward of the main cabin doors. These stub wings can carry auxiliary fuel tanks, electronic countermeasures (ECM) equip-ments, machine gun, cannon or rocket pods, up to sixteen Hellfire anti-tank missiles, or four M-56 landmine dispensers.
The UH-60’s design also incorporates a variety of structural features that allow the aircraft to remain in flight after sustaining heavy damage and that provide maximum protection for the crew and passengers in a crash or while under hostile fire. In the Blackhawk these features include an immensely strong yet flexible and crashworthy cabin box, wheeled landing gear able to absorb very heavy vertical impacts, extensive armour plating around the cockpit and dynamic components, self-sealing fuel tanks, widely-separated and redundant electronic and hydraulic systems, and main rotor blades that can withstand hits by explosive or incendiary projectiles up to 23mm in size. For utility use, 14 troop seats could be replaced by four medevac litters or internal cargo; or up to 8,000 lb (3628 kg) of cargo could be carried on an external book.
In August 1972 both Sikorsky and Boeing-Vertol were awarded Army contracts for the production and initial testing of three UTTAS prototypes, the Sikorsky machines (serial numbers 73-21650 through -21652) being designated YUH-60A.
The first YUH-60A example (73-21650) made its maiden flight on 17 October 1974 by Sikorsky at Stratford, Connecticut, and all six prototypes (73-21650 to 21655) entered competitive testing against the Boeing-Vertol YUH-61A in March 1975. The YUH-60A was declared the winner of the UTTAS competition, against the Bell 240 and Boeing Vertol 179, on 23 December 1976, and almost immediately thereafter the Army awarded Sikorsky a contract for the first fifteen production UH-60A Blackhawks. The YUH-60A were converted to UH-60A, and 1,509 production models were built; 77-22714 to 22728, 78-22960 to 23016, 79-23263 to 23354, -23369 to 23370, 80-23416 to 23509, 81-23547 to 23626, 82-23660 to 23761, 83-23837 to 23932, 84-23933 to 24016, 85-24321, -24387 to 24464, -24745 to 24750, -25511 to 25512, 86-24483 to 24560, 87-24579 to 24656, 88-26000 to 26005, -26015 to 26122, 89-26123 to 261785, 91-26319 to 26392, and 92-26393 to 26400.
The first production contract covered 15 UH-60A Black Hawk helicopters; a further 353 were the subject of a fixed-price option, and an April 1982 contract covered the acquisition of 294 more for delivery up to 1985.
The first production UH-60 flew on 17 October 1978 and S-70s began to enter service in April 1979. The first production UH-60A was delivered to the Army in 1979, with the aviation components of the 101st and 82nd Airborne Divisions in June, being the first frontline units to transition to the new helicopter. With the service designation UH 60A Black Hawk, this is a twin turbine helicopter powered by 1,543 shp General Electric T700 GE 700 turboshaft engines. Procurement of more than 1,000 for the US Army was planned. Combat assault UH 60s which accommodate 11 troops, or four stretchers, have provision for one or two side firing machine guns. It soon proved far superior to the UH-1H, able to carry loads of up to 20 and to cope with external loads of up to 2000kg. With the addition of External Stores Support System (ESSS) pylons the UH-60A can carry stores such as Hellfire missiles and long-range fuel tanks on pylons, and M60 machine-guns in the forward area of the cabin.
Sixteen of the anti-armour Hellfire missiles can be carried externally on the UH-60A Black Hawk’s external stores support system (ESSS), plus another 16 in the cabin, allowing the crew to land and reload for additional sorties. Test firings have been completed in all directions, as well as in the hover and at night (in conjunction with pilot’s night vision goggles). The ESSS, designed by Sikorsky under another US Army design contract, consists of removeable pylons on the fuselage sides which allow the carriage of missiles, auxiliary fuel tanks, mine dispensing systems, and a variety of other stores. They can be installed in less than 40min by four person¬nel. All production Black Hawks built after 1983 have built-in provision for ESSS, while retrofit kits are being produced for earlier aircraft. Other improvements now being incor-porated include internal/external lighting systems which are compatible with pilots’ night vision goggles, and infrared suppression equip¬ment to increase survivability.
The Army awarded Sikorsky the first of two multi-year Blackhawk construction contracts in early 1982, and by early 1988 more than 900 examples were in Army service in the utility transport, aeromedical evacuation, and special warfare-support roles.
The UH-60A underwent its baptism of fire during the 1983 U.S. invasion of Grenada, and there proved itself to be a dependable and capable successor to the Huey. The Blackhawks deployed to Grenada were fired upon by weapons ranging from small arms to 23mm cannon, and in the Army’s official report on the conflict the craft’s sturdy construction, mechanical reliability, and ability to absorb significant damage and still fly were singled out for special mention.
Further development of the UH-60 continues as the manufacturer seeks to improve the basic airframe and the Army works to adapt the Blackhawk to a wider variety of operational tasks. In January 1988 the Army accepted the first of nine UH-60A machines especially equipped for use by the commanders-in-chief (CINCs) of various Army commands. These ‘CINC Hawks’ are fitted with additional radio equipment, satellite communications gear, M-130 flare and chaff dispensers, and other airborne survivability equipment.
In 1982/83 11 UH-60As were delivered to the USAF to meet a short-term rescue helicopter undercapacity, and under a later contract Sikorsky is converting ten to Credible Hawk standard, which includes the installation of a 117gal auxiliary fuel tank, a fuel management system, and an in-flight refuelling probe. The eleventh was reconfigured as an HH-60A Night Hawk in 1983/84, with internal and external auxiliary fuel totalling 937ga1, an in-flight refuelling probe, and various specialised rescue equipment. Mission equipment installed included Doppler radar, Fur, multifunction CRT displays, Litton INS, provision for GPS, a MIL 1553B digital databus, and various self-protection systems. The first HH-60A Night Hawk flew on 4 February 1984.
In 1984 two conversions of UH-60A, 82-23718 and 82-23728, were prepared as USAF combat SAR HH-60D Night Hawk prototypes. Production was not undertaken. The HH-60E Night Hawk was a simplified version of the HH-60D.
Eight conversions from HH-60A, 97-26772 to 26779, were completed in 1986 as HH-60G Pave Hawk for USAF combat SAR.
The HH-60L Black Hawk were Army SAR conversions of UH-60L with medical mission equipment. Forty-four were completed.
Sixty UH-60A were modified with medical mission equipment fir the US Army as HH-60M Black Hawk.
The 1988 HH-60H Rescue Hawk was a USN combat SAR helicopter. First flying on 17 August 1988, power was two 1800hp T700-GE-401C turboshafts. Forty-two were built; 164831 to 164846, 165120 to 165123, 165154, and 165255 to 165267.
Sikorsky HH-60H
First flying on 8 August 1989, the HH-60J Jay Hawk was a USCG offshore SAR version of the SH-60F. Forty-two were built, 163801 to 163832, 164820 to 164828, 165096, 165124 to 165127, and 165146 to 165150, which were re-serialed to USCG 6001 to 6056.
To complement its large fleet of UH-60A Black Hawk tactical transport helicopters, the US Army contracted with the Tracor Aerospace Group for a specialist electronic warfare counterpart designed for the jamming of the enemy’s battlefield communications network. The first YEH-60A prototype 79-23301 flew on 24 September 1984, and the type is configured with the 1,800-lb (817-kg) Electronic Systems Laboratories ALQ-151 “Quick Fix IIB” package (an advanced version of the equipment first fitted in the EH-1 version of the Bell “Huey”) to intercept, monitor, and jam radio communications. H-60A conversions to EH-60A were 84-24017 to 24028, 85-24465 to 24482, 86-24561 to 24578, and 87-24657 to 24674.
Seventy-five UH-60A, 78-22976 to 23012, 82-23748, and 86-24507 to 24543, were converted to JUH-60A.
The NUH-60A 77-22717 was a conversion from UH-60A.
A short first flight was made at Stratford, Conn, on 6 February 1981 by the Sikorsky YEH¬-60B, the first of five prototype SOTAS (Stand¬ off Target Acquisition Systems) helicopters ordered by the US Army. A derivative of the UH 60A, the SOTAS variant has a rotating radar antenna beneath the fuselage (in mock¬ up form only in the first prototype) and an electronics data terminal inside the cabin; intended to observe the location and move¬ment of enemy ground forces, the EH 60B is equipped to transmit this information back to ground station terminals for the benefit of battlefield commanders. The antenna and related electronics equipment are being developed by Motorola.
In October 1984 the Tracor Aerospace Group won an Army contract for the conversion of forty UH-60A to EH-60A standard. Flight testing of a planned 132 production -A model EW Blackhawks began in April 1986, though budget restraints ultimately led the Army to acquire only 66 production machines. These included 85-24480, 87-24660, and 87-24670. The last of these was delivered in September 1989, and soon afterwards the type’s designation was changed from EH-60A to EH-60C.
The first delivery of an EH-60A Quick Fix electronic warfare airframe was made in 1985, and 66 are on order for production at a rate of two a month until November 1988. The Quick Fix is basically a Black Hawk modified to be equipped with an electronics package, including four dipole antennae in the rear fuselage and a retractable whip antenna under the tail boom, which is used to intercept, monitor, and jam enemy communications.
Other features are an inertial navigation system and the Aircraft Survivability Equipment defen¬sive suite (a radar warning receiver and two chaff/flare launchers). Under its Special Electronic Mission Aircraft program, the US Army planned to receive 132 EH-60As, and the first 40 were UH-60A conversions. The program was cut back, however, after the delivery of 26 new-build helicopters, giving the army a strength of 66 such machines. The first of these entered service in July 1987, and the type was re-designated EH-60C.
While the EH-60C is intended to locate, classify and disrupt enemy signals traffic, the EH-60B was developed specifically to carry the Stand-Off Target Acquisition System (SOTAS) radar. The EH-60B was characterized by the long box-shaped SOTAS scanner mounted below the main cabin, and was equipped with backward-retracting main landing gear legs to allow the SOTAS antenna to rotate a full 360 degrees in flight. The sole EH-60B prototype 78-23013, converted from UH-60A, made its maiden flight in February 1981, but the SOTAS development programme was cancelled the following September and the aircraft was subsequently converted to EH-60A/C standard.
The US Army Special Operations MH-60A Black Hawk was powered by two T700-GE-701C.
The 1990 MH-60G Pave Hawk for the US Army Special Ops were converted UH-60A and included 82-23680, -23689, -23708, -23728, -23761, 88-26006 to 26014, 90-26222 to 26239, -26309 to 26312, and 92-26401 to 26407.
In September 1987 Sikorsky submitted a proposal for a Blackhawk derivative intended specifically to support the Army’s special operations forces. This aircraft, the MH-60K, will feature a long-range fuel system incorporating both additional internal tankage and the pylon-mounted auxiliary fuel tanks of the Air Force HH-60 combat rescue helicopter, and will have uprated engines, a ‘glass’ cockpit built around multiple CRT displays, advanced communi-cations and navigation equipment, Forward-Looking Infrared Radar (FLIR), an air-to-air refuelling probe, heavier defensive armament, and additional troop seating. Sikorsky has announced its intention to begin flight testing the MH-60K in early 1989, and current Army planning calls for the acquisition of up to twenty-one aircraft.
First flying on 10 October 1990, twenty-three MH-60K Black Hawk were built, powered by two T700-GE-701C.
The 1990 AH-60L Black Hawk were Army Special Ops Direct Action Penetrator upgrade of MH-60L.
And in the summer of 1986 Sikorsky began preliminary design work on what was originally called a B-model Blackhawk incorporating an advanced composite main rotor system with larger-diameter blades, more powerful engines, the stronger gearbox developed for the Navy’s SH-60B Seahawk variant, a redesigned nose intended to improve pilot visibility, a modified cockpit with improved instrumentation, and upgraded electronics. By late 1988 this aircraft had entered the final design definition stage with the designation UH-60M.
Eleven UH-60D were built.
The UH-60M upgrade was cancelled in favour of the UH-60L. The designation was reserved for use in 2006.
The UH-60L Black Hawk of 1989 were Army and National Guard multi-mission combat assault and troop carrier which replaced UH-60A. Those built included 89-26179 to 26217, 90-26218 to 26318, 92-26408 to 26459, 93-26460 to 26466, -26470 to 26488, -264913 to 26550, 94-26551 to 26603, 95-26604 to 26672, -26674 to 26718, 96-26664 to 26728, -26729 to 26740, 97-26741 to 26771, -26780 to 26795, 98-26796 to 26814, 00-26857 to 26866, and -26876.
Sikorsky UH-60L
Five Army Special Ops MH-60L Black Hawk were built in 1990, 93-26467 to 26469, -26489 and -26490, plus 3 conversions from UH-60L.
The 1990 UH-60P Black Hawk were export to the South Korean Army.
The UH-60Q Black Hawk were US Army Medevac, first flown on 31 January 1993.
First flown on 19 April 2001, fifty SH-60B were remanufactured, combining -60B and -60F capabilities, as USN MH-60R Seahawk, powered by two T700-GE-401C.
Sikorsky MH-60R
The MH-60S Knight Hawk USN Medevac and ship supply replaced H-46D, SH-60B/-F. The 48 built were powered by two T700-GE-401C engines.
Sikorsky MH-60S
When the US Navy’s LAMPS (Light Airborne Multi-Purpose System) programme required a helicopter with a capability superior to that of the Kaman Seasprite that won the LAMPS Mk I contract, substantial commonality with the UH-60A meant that significant economies could result from selection of the navalised S-70L, the SH-60B Seahawk. This version has chin-mounted surveillance radar, ESM (electronic support measures) equipment, a starboard-side pylon for MAD (magnetic anomaly detection) equipment, a sonobuoy launcher, automatic rotor folding, tail pylon folding and modified landing gear. The first of five YSH-60B prototypes, 161169 to 161173, flew on 12 December 1979, followed by the first production aircraft on 11 February 1983; initial deliveries were made on 24 March. Production as SH-60B in 1983 was 161553 to 161570, 162091 to 162139, 162326 to 162349, 162974 to 162991, 163038 to 163043, 163233 to 163258, 163593 to 163598, 163905 to 162910, 164174 to 164179, 164461 to 164466, 164808 to 164819, 164847 to 164858, 165095, and 165106 to 165112.
Sikorsky SH-60
The first US Navy unit to deploy operationally was HSL-41 at North Island, San Diego, California. The SH-60B operates from frigates and destroyers, while the SH-60F derivative entered service is an SH-3H Sea King replacement.
Some SH-60B were used for tests as NSH-60B. The USN used 64 NSH-60R for special testing, powered by two T700-GE-701C.
By 1993 a total of 1,816 H-60/S-70s had been built for customers in 20 nations. Export Army H-60s include civil designation S-70A-1 to -30 and C-1 to -6. A-1 to Saudi Arabia, A-5 to Philippines, A-9 to RAAF, A-11 to Jordan, A-12 to Japan, A-14 to Brunei, A-16 to Westland, A-17 to Turkey, A-18 to Korea, A-21 to Egypt [88-26121 to 26122], A-22 to Korea, A-24 to Mexico, A-25 to -26 to Morocco, 27 to Hong Kong, A-28 to Turkey, A-29 to Brunei, A-30 to Argentina, C-1 to ROCAF, C-2 to PRC, C-5 to Brunei, and C-6 to Colombia.
Naval development of Sikorsky UTTAS (UH-60A Black Hawk) utility helicopter; won US Navy LAMPS Mk III competition for shipboard helicopter in 1977. First flight of first of five YSH-60B prototypes (161169) 12 December 1979; first 18 SH-60B authorised FY82. Changed USN planning in 1993 resulted in premature end to SH-60E/F production; original intent was to remanufacture SH-60B/P and HH-60H as SH-60R (redesignated MH-60R in mid-2001), but acquisition strategy changed in 2001 and most MH-60R will be new-build helicopters.
Sikorsky SH-60B Sea Hawk
The SH-60F and YSH-60F Ocean Hawk of 1987 were carrier-based, inner-zone, anti-sub warfare helicopter with dipping sonar and datalink. First flown on 19 March 1987, they included 163282/163288, 164069/164104, 164423/164440, 164443/164460, 164609/164620, 164796 to 164804, 165113 to 165119, and 165268 to 165270. They were scheduled for conversion to HH-60H in 2002 (prototype 165154). One aircraft was used as YSH-60F to test a vectored-thrust ducted propeller.
Two SH-60B (162976 and 162977) selected as prototype MH-60Rs; conversion undertaken by Lockheed Martin Systems Integration at Owego, New York, where first (then designated SH-60R) was rolled out on 5 August 1999. First flight scheduled for October 1999, following electronic systems functional test and checkout on the gruund, but delayed until 11 December; first prototype half analogue/half ‘glass cockpit’ for initial testing, with full ‘glass cockpit’ installed after about three months. After initial trials at Owego, first prototype delivered to Patuxent River. Maryland, in early May 2000 for start of two-year Navy/contractor developmental test programme.
The S-70B was derived from the USN SH-60B in anti-sub and anti-surface roles, as well as Medevac, SAR, and utility duties.
The S-70B were delivered to USCG as HH-60J, to USN as HH-60H, SH-60B, SH-60F/-60FST. Exports to Japan, Hellenic, Thailand, ROCN and RAN.
SH-60 were exported to Australia, Greece, Japan, and Spain.
The SH-60R Seahawk first flew on 22 December 1999 with the potential of up to 273 USN conversion of SH-60B and -60F.
Sikorsky SH-60R
Initial test aircraft (166402), remanufactured by Sikorsky, first flew 19 July 2001 and formally accepted by Navy (still in manufacturer’s hands) later in same month. Subsequently to Patuxent River, Maryland, on 10 August 2001 for installation of flight test instrumentation and then to Lockheed Martin at Owego for fitting of new mission systems. First flight with ‘total weapon system’ made on 4 April 2002.
All four test aircraft (166402 to ‘405) had been delivered to the Navy by the beginning of February 2002, with first of five LRIP1 MH-6OR (166406 to ‘410) flying on 9 July and being delivered to US Navy by end of that month. Further two LRIP1 machines were delivered in third quarter of 2002 and then allocated to Lockheed Martin at Owego for fitment of mission systems. Final hurdle before start of full-rate production is US Navy OpEval (operational evaluation), which began with VX-1 Squadron at Patuxent River in latter half of 2003.
The SH-60B Seahawk designed to provide all-weather detection, classification, localisation and interdiction of surface ships and submarines, either controlled through datalink from parent ship or operated independently; secondary missions include SAR, vertical replenishment, medevac, fleet support and communications relay.
Revised features, compared with UH-60A, include more powerful navalised GE T700-GE-401 engines, additional fuel, sensor operator’s station, port-side internal launchers for 25 sonobuoys, pylon on starboard side of tailboom for MAD bird, lateral pylons for two torpedoes or external tanks, chin-mounted ESM pods, sliding cabin door, rescue hoist, electrically actuated blade folding, rotor brake, folding tail, short-wheel base tailwheel landing gear with twin tailwheels stressed for lower crash impact, DAF Indal RAST recovery assist, secure and traversing for haul-down landings on small decks and moving into hangar, hovering in-flight refuelling system, and emergency flotation system; pilots’ seats not armoured. SH-60B gives 57 minutes’ more listening time on station and 45 minutes’ more ship surveillance and targeting time than SH-2F Seasprite LAMPS Mk I.
Initial testing of new Fairey Hydraulics Decklock landing system for S-70B was completed in mid-1995; ensuing one year development programme was expected to lead to manufacture of prototype unit for operational trials. Decklock consists of a pair of steel jaws attached to a two-stage actuator which extends during approach to landing platform; jaws then automatically secure helicopter to deck-installed grid on landing, permitting operation without assistance of deck crew during storm-force weather conditions.
For operation in Gulf during mid-1980s Iran-Iraq war, 25 SH-60B fitted with upper and lower Sanders AN/ALQ-144 IR jammers, BAR Systems AN/ALE-39 chaff/flare dispensers, Honeywell AN/AAR-47 electro-optical missile warning, and a single 7.62mm machine gun in door, for a weight penalty of 169kg; seven Seahawks fitted with Raytheon AN/AAS-38 FLIR on root weapon pylon with instantaneous relay to parent ship.
First Block I SH-60B update, introduced in production Lot 9, delivered from October 1991, includes provision for NFT AGM-119 Penguin anti-ship missile, Mk 50 advanced lightweight torpedo, Flightline AN/ARR-84 99-channel sonobuoy receiver (replacing ARR-75), Rockwell Collins AN/ARC-182 V/UHF FM radio and Rockwell Collins Class ÇÀ Navstar GPS; before production cutbacks, 115 Penguin-capable Seahawks to come from retrofitting back to Lot 5, but only 28 launch kits (delivered 1997) so far ordered.
The structure is basically as for UH-60 plus marine corrosion protection; single cabin door, starboard side, narrower than on UH-60, but with twin tailwheel positioned further forward to facilitate operation from landing platforms on warships.
Power is from two 1,260kW intermediate rating General Electric T700-GE-401 turboshafts in early aircraft; 1,342kW T700-GE-401Ñ turboshafts introduced in 1988 and on HH-60H/J. Transmission rating 2,535kW. Internal fuel capacity 2,233 litres. Hovering in-fight refuelling capability. Two 455 litre auxiliary fuel tanks on fuselage pylons optional (three on HH-60J). Hover IR suppressor subsystem (HIRSS) exhaust cowling fitted to HH-60H.
Pilot and airborne tactical officer/back-up pilot in cockpit, sensor operator in specially equipped station in cabin. Dual controls standard. Sliding door with jettisonable window on starboard side. Accommodation heated, ventilated and air conditioned.
External cargo hook (capacity 2,722kg) and rescue hoist (272kg) standard.
Taiwan operates the S-70C(M)-1, equipped with new radar and torpedoes, from ‘Kwang Hua I’-class frigates.
On February 3, 1987, the USAF received the first of ten UH-60A Credible Hawk rescue heli¬copters.
Export versions of the Black Hawk were avail¬able under the designation S-70A. Australia signed a follow-on contract for 25 S-70A-9s in May 1987, taking total procurement to 39, most of which will be assembled in Australia by Hawker de Havilland. A commercial utility model, the S-70C, is not subject to US Foreign Military Sales regulations, and has been sold to China for operation in Tibet. In the UK Rolls-Royce is testing an S-70C fitted with RTM.322 engines.
Derived from the UH-60A Black Hawk airframe, the Seahawk first flew on December 12, 1979, and has twin uprated navalised T700-GE-701 turboshafts, a relocated tail-wheel, a deck recovery system, and hovering in-flight refuelling capability. The first pro¬duction SH-60B flew in February 1983. The US Navy’s new CV-Inner Zone ASW helicopter, the SH-60F Seahawk, made its initial flight on March 19, 1987. Based on the SH-60B Seahawk but with Lamps Mk.III mission related equipment removed, the SH-60F will use a Bendix AQS-13F dipping sonar and Mk.50 torpedoes in conjunction with a Teledyne ASN-l23 tactical navigation computer, a MIL 1553B databus, and a tactical datalink to other aircraft. Airframe modifications include the removal of redundant sensor fairings, an extended pylon on the port side for additional weapons/auxiliary fuel tank, and a rearranged cabin interior. Provision is also made for future systems such as GPS, Flir, ASMs and a sonobuoy datalink.
By May 1987, 85 SH-60B Lamps Mk.III heli¬copters had been delivered to the US Navy, and they are in service with six operational squad¬rons. Initial deliveries were made in 1983, and all SH-60Bs have been ready on time and below cost, while mission availability rates of 97 per cent are being regularly achieved. The SH-60B mission system is installed by IBM, which is the prime contractor for Lamps Mk.III avionics integra¬tion. The system consists of an APS-l24 search radar, a sonobuoy acoustic processor, towed ASQ-8l(V)2 MAD, ESM, and an ARQ-44 datalink. Armament includes Mk.46 torpedoes, ASMs, and depth bombs. Secondary roles are over-the-horizon targeting for ship-launched missiles, SAR, and stores transfer using an external cargo hook. An SH-60B is under test in the USA powered by Rolls-Royce-Turbomeca RTM.322 engines.
Two specialised rescue versions of the Seahawk, the HH-60H combat SAR/special warfare support (HCS) aircraft and HH-60J medium-range recovery (MRR) helicopter, are being developed for the USN and US Coast Guard respectively. The combined total required stands at 53 aircraft, and initial contracts have been placed for nine Hs and five Js. The first deliveries of HH-60H Rescue Hawks will begin in 1989, followed by Coast Guard HH-60Js in 1990.
Export models of the Seahawk are known by the designation S-70B, although some were delivered to Japan for the installation and test of Japanese equipment as XSH-60Js. The JMSDF may ultimately procure the SH-60J (licence built with UH-60Js by Mitsubishi) in quantity to replace Sea Kings from the mid ¬1990s. Australia has selected the Seahawk, and most of the 16 on order will be assembled in Australia by Hawker de Havilland. The Australian version, the S-70B-2, will be equipped with MEL Super Searcher radar and Collins integrated avionics, while six S-70Bs to be delivered to Spain in 1988 will use systems similar to those of the SH-60B.
MH-60R
The S-70L for the US Navy has the same rotors, transmission and control system as the UH-60A. The four-blade rotor is of composite construction, including a titanium spar, Nomex honeycomb filling and glassfibre skin. The tail rotor is of graphite composite construction. Compared with the UH-60A, the Navy helicopter has significantly more fuel capacity, to provide an endurance of more than 3 hrs compared with the 23 hrs of the Army version. The requirement is for the ASW and ASST (anti-ship surveillance and targeting) missions to include a substantial loiter time at a distance of 80 mls (129 km) from the launching ship, this being a key factor in the Navy opting for a helicopter as large as the UTTAS types after earlier looking at much smaller projects. Secondary missions for the LAMPS Mk III helicopter include search and rescue, medical evacuation and vertical replenishment.
The first YCH-60H, 95-26673, flew in 1997, a hybrid of the UH-60L Black Hawk and SH-60B Sea Hawk. Known as CH-60S Naval Hawk and Knight Hawk, a USN multi-mission shipboard helicopter featuring folding rotor and tail unit.
The 1987 VH-60A White Hawk was a USMC executive transport version for the White House. First flown on 6 October 1987, nine were built; 163259 to 163267. The VH-60D was also an executive transport.
The US Marine Corp operate nine VH-60N Whitehawks as VIP presidential transport, based on HH-60D. Nine were built.
The Sikorsky S-70 Battlehawk helicopter, with a turreted 20-mm. cannon, offers battlefield versatility with a 9,000-1b cargo hook, it can carry munitions for several aircraft, essentially bringing along its own rearming facility. The Battlehawk also can perform other missions, such as search and rescue.
The UH-60L Firehawk is Sikorsky’s state-of-the art aerial firefighter. The helicopter can deliver 15 firefighters to a fire or drop thousands of gallons of water on a blaze.
The UH-60M Black Hawk made its first flight in 2003, and was designed to replace the UH-60L as the standard configuration for all new US Army Black Hawk units.
Westland licence built the UH-60L as the Westland WS.70 Black Hawk.
Westland WS.70 Black Hawk
Mitsibishi constructed the Sikorsky S-70B-3 helicopters for the JMSDF as SH-60JS (the first flew in 1991) plus UH-60Js for SAR with the JMSDF and JASDF and UH-60JAS for the JGSDF.
Exports comprise:
S-70B-1: Spanish Navy received six from December 1988 (designated HS.23) for operation from four FFG-7 frigates by Escuadrilla 010 at Rota; similar to USN SH-60B, but with Honeywell AN/ AQS-13F dipping sonar. Spanish government approval to order additional six granted in December 1998, with order placed in third quarter 2000; five of them delivered to Rota, in October 2002, with final aircraft retained at Owego, New York, tor additional trials. Deal for new helicopters also included funds to upgrade original six to same standard, including armament kits and compatibility with AGM-114 Hellfire and AGM-119 Penguin ASMs. First two upgraded helicopters were scheduled to be redelivered to Spanish Navy by October 2003.
S-70B-2: Royal Australian Navy (RAN) selected Seahawk for role adaptable weapon system (RAWS) full-spectrum ASW helicopter with autonomous operating capability; order for eight confirmed 9 October 1984; eight more ordered May 1996. S-70B-2 has substantially different avionics from USN version: Racal Super Searcher radar (capable of tracking 32 surface targets) and Rockwell Collins advanced integrated avionics including cockpit controls and displays, navigation receivers, communications radios, airborne target handoff datalink and tactical data system (TDS), Upgrade of Australian Seahawks, known as Project Sea 1405, includes installation of Raytheon AN/AAQ-27 FLIR and an electronic warfare support measures package based on Elisra’s AES-210 system; also installation of Smiths NVG-corapatible aircraft standby attitude indicators and Northrop Graimuan AN/AAR-54(V) passive MAWS. All 16 Seahawks upgraded by third quarter of 2003; first helicopter handed over to Tenix Defence Systems in first quarter 2000. Mid-life upgrade (MLU) expected to follow in due course, with project definition study to begin in 2003-04; MLU is likely to involve provision of dipping sonar and integration of ASM, with Penguin Mk2 anti-ship missile a strong possibility as this already purchased for use by RAN Seasprite helicopters.
S-70B-6: Hybrid SH-60B/F for Greece, unofficially known as Aegean Hawk; selected December 1991 and initial quantity of five ordered 17 August 1992 for MEKO 200 frigates. Option for three more subsequently converted to firm order and contract for further two (later increased to three) signed on 12 June 2000. Armament includes NFT Penguin Mk2 ASMs; avionics include AN/AQS-18(V)-3 dipping sonar, AN/APS-143(V3) radar and AN/ ALR-6G(V)-2 ESM; towed MAD and sonobuoy launcher omitted. First two delivered fourth quarter of 1994, with three more in 1995, one in 1997 and two in 1998. Original eight aircraft being modified to operate with AN/ AAQ-22Q Star SAFIRE FLIR sensor; three undelivered examples will have Raytheon AN/AAS-44 FLIR/laser rangefinder.
S-70B-7: Six Seahawks ordered by Royal Thai Navy in October 1993; equipped for coastal surveillance, maritime patrol and SAR from aircraft carrier HTMS Chakri Naruebet, first handed over at Stratford on 6 March 1997, with all six delivered by June.
S-70B-28: Initial batch of four ordered by Turkish Navy on 14 February 1997, with option on another four subsequently converted to firm order; the first example made its maiden flight on 18 January 2001 and all eight were delivered in 2002 for service aboard frigates in ASW and surveillance roles. They are first export Seahawks with a Rockwell Collins ‘glass cockpit’ and also have L-3 Communications Ocean Systems HELRAS long-range active dipping sonar and Telephonics AN/APS-143(V) radar installed. Original order includes supply of AGM-114 Hellfire II ASM. Turkey has ultimate requirement for up to 28 S-70B, of which further eight ordered in 2002.
S-70C(M)-1/2 Thunderhawk: S-70C designation used for H-60 purchases not qualifying for FMS. Principally assigned to aircraft delivered to Taiwan. Production complete.
S-70B
CUSTOMERS: Total US Navy requirement originally 260 SH-60B; 186 on order, including five prototypes, when procurement prematurely terminated in FY94. First flight production Seahawk 11 February 1983; last SH-60B delivered to US Navy on 25 September 1996; first squadron was HSL-41 at NAS North Island, San Diego, California; operational deployment began 1984; 10 US Navy squadrons operating by March 1991 (HSL-41, 43, 45, 47 and 49 at NAS North Island; 40,42,44,46 and 48 at NAS Mayport, Florida); subsequently HSL-51 formed at Atsugi, Japan, 1 October 1991, and HSL-37 at NAS Barbers Point, Hawaii, began converting from SH-2F on 6 February 1992; most recent unit to equip is HSL-60 of the Reserve Force, also at Mayport. SH-6OB deployed in ‘Oliver Hazard Perry’ (FFG-7) class frigates, ‘Spruance’ class and Aegis equipped destroyers and ‘Ticonderoga’ class guided missile cruisers. US Navy originally required 150 SH-60F; total 82 completed, comprising seven pre-series plus 18 each in FY88, 89 and 91, 12 in FY92 and nine in FY93; procurement then prematurely halted; two used for operational evaluation; in West Coast service with HS-2, 4, 6, 8, 10 and 14 squadrons at NAS North Island, California; HS-3 at Jacksonville, Florida, equipped from 27 August 1991 as first East Coast squadron, followed by HS-1, 5, 7, 11 and 15, of which training squadron HS-1 since disestablished, leaving HS-10 of Pacific Fleet to conduct all US Navy SH-60F instruction. Reserve Force unit HS-75 at Jacksonville now also has SH-60F.
COSTS: US$20.25 million (1992) USN programme unit cost. Flyaway cost of final USN SH-60B about US$16 million; total MH-60R development programme costs expected to be around US$400 million, with unit flyaway cost quoted as US$16 million to US$18 million (FY96 dollars) for remanufactured aircraft and slightly more for new-build examples.
The Army also acquired examples of two electronic warfare (EW) Blackhawk variants, designated EH-60A and EH-60B. Development of the former began in October 1980 when Sikorsky was awarded an Army contract to modify one UH-60A (probably 79-23301) for evaluation under the Quick Fix II EW programme. The modifications included preparation of the airframe for later installation of the AN/ALQ-151 multi-role tactical EW system, the addition of four dipole antennae mounted in pairs on either side of the tailboom, and the installation of a deployable whip antenna beneath the aft section of the main cabin. The EH-60A was also equipped with the AN/ALQ-144 infrared countermeasures set and flare/chaff dispensers in addition to the standard AN/APR-39(V)1 radar warning receiver. The YEH-60A EW Blackhawk flew for the first time in September 1981, and in October 1984 the Tracor Aerospace Group won an Army contract for the conversion of forty UH-60A to EH-60A standard. Flight testing of a planned 132 production -A model EW Blackhawks began in April 1986, though budget restraints ultimately led the Army to acquire only 66 production machines. The last of these was delivered in September 1989, and soon afterwards the type’s designation was changed from EH-60A to EH-60C.
The A Model is the Quick Fix and the L Model is the Quick Fix II. It was designed to work with the “prophet” intel system.
Sikorsky EH-60A Quick Fix II
While the EH-60C is intended to locate, classify and disrupt enemy signals traffic, the EH-60B was developed specifically to carry the Stand-Off Target Acquisition System (SOTAS) radar. The EH-60B was characterized by the long box-shaped SOTAS scanner mounted below the main cabin, and was equipped with backward-retracting main landing gear legs to allow the SOTAS antenna to rotate a full 360 degrees in flight. The sole EH-60B prototype made its maiden flight in February 1981, but the SOTAS development programme was cancelled the following September and the aircraft was subsequently converted to EH-60A/C standard.
The Army EH-60H 86-24561 to 24574 were converted EH-60A.
EH-60L
The EH-60L Black Hawk were conversions from EH-60A.
YUH-60A Three prototypes entered for UTTAS competition with a further three built after Sikorsky had won; extensively modified during test flights resulting in new tail shape, upper fuselage fairing, cabin windows, and rotor shaft
UH-60A Initial production version of Black Hawk assault transport for US Army; manually folding tail boom for C-130 transport; steadily improved over the years through the addition of a rescue hoist, ESSS provision from the 431st production aircraft (retrofitted), M60D machine-guns replaced by M134 Miniguns, infra-red suppresses fitted to exhausts, wire strike protection above cockpit, accident data recorder, Tracor AN/ARN-148 Omega navigation system, satellite communications transceiver and GPS also added; in use with US Customs service as UH-60A ‘Pot Hawk’ for anti-drug surveillance; delivered to Bahrain Amiri Air Arm, Fuerza Aerea Colombiana, Philippine air force and Royal Saudi land forces; ‘Credible Hawk’ UH-60As delivered to USAF in mid-1980s as initial combat rescue version to replace HH-3s with ARRS; detail differences from Army Black Hawks include much of the equipment later added to Army UH-60As; 11 ‘Credible Hawks’ ordered initially, and subsequent procurement and upgrade programme repeatedly cut back
GUH-60A Non-flyable instructional airframes
JUH-60A Aircraft temporarily detached for test purposes
EH-60A As part of the US Army’s Special Electronics Mission Aircraft programme, TRW equipped a single YEH-60A with Quick Fix IIB emitter location gear and associated antennas; funding allocated for 40 aircraft, later designated EH-60C
HH-60A Single development aircraft for USAF HH-60D
MH-60A 30 UH-60As modified for special operations use pending the delivery of the dedicated MH-60A; nicknamed ‘Velcro Hawk’ due to the haphazard addition of equipment; now withdrawn from all active-duty units, bar the Oklahoma Air National Guard, and replaced by MH-60L
VH-60A Initial designation for nine USMC VIP aircraft, later allocated VH-60N designation
S-70A Bulk of export Black Hawks delivered using civilian designation with numerical suffix allocated to each customer; deliveries made to Saudi Arabia, Philippines, Thailand, Australia, Jordan, Japan, Brunei, Turkey, Korea, Egypt, Mexico, Hong Kong, Morocco, and Rolls-Royce/Westland in the UK; Royal Saudi land forces received 21 S-70A-1 Desert Hawks and a further eight S-70A-L1 Medevac versions, all optimised for desert operations; 39 S-70A-9s were delivered to the Royal Australian Air Force, with a further 38 assembled by Hawker de Havilland in Bankstown, NSW
UH-60B Sikorsky designation for an improved Army transport version of the Black Hawk with a CRT cockpit, improved engines and other new features; most of these elements were included in the UH-60L
YEH-60B UH-60A modified for a proposed Stand-Off Target Acquisition System with an underslung rotating sensor in a canoe faring; first flown on 6 February 1981, but proposed acquisition of 78 aircraft abandoned to provide funding for J-STARS
YSH-60B Five Seahawk prototypes for US Navy to fulfill LAMPS Mk III requirement
SH-60B Production ASW Seahawk for US Navy; fitted with RAST probe, 25-tube sonobuoy launcher, towed MAD bird on stub wing to port, AN/APS-142 radar, ALQ-142 ESM system under nose, single-piece pilot’s windscreen, folding tailboom; primary armament two Mk 46 torpedoes; aircraft subject to phased upgrade programme involving addition of new weapons capability and avionics
NSH-60B Sea Hawk Designation applied to two SH-60B (162337 and 162974) assigned to permanent test duties at Patuxent River, Maryland.
SH-60B/F Sea Hawk Close derivative of SH-60F, with Ò700-GE-401Ñ engines and HIRSS as SH-60B/F; equipment includes two cabin-mounted M60D 7.62mm machine guns;. Armament development authorised October 1991 for installation of Hellfire ASM, 70mm rockets and forward-firing guns. Some HH-60H now fitted with nose-mounted Raytheon AN/AAS-44(V) FLIR/laser designator system for use with Hellfire missile.
S-70B-6 ASW version for Greece, to be delivered commencing in 1995
EH-60C Production Quick Fix II-equipped aircraft designed to locate and jam enemy radio transmissions; fitted with antenna array on tailboom and folding whip aerial under fuselage; plans to acquire 130 EH-60Cs later cut to 66
S-70C Designation allocated to civilian versions of Black Hawk; applied to VIP-configured Brunei aircraft and also to Black Hawks and Seahawks for Republic of China, to circumvent restrictions on ‘military’ exports
S-70C(M)-1 Thunder-hawk, essentially SH-60F standard aircraft delivered to Republic of China navy from 1993 onwards
HH-60D ‘Night Hawk’ combat rescue version for USAF, fitted with NVG-compatible cockpit, refuelling probe, ESSS provision, IR jammer, HIRSS exhaust suppressor, rotor de-icing, colour weather radar; subsequently fell victim to procurement cuts and only one development aircraft completed, later used in HH-60A development
CH-60E Proposed Marine Corps troop-carrying version, not proceeded with as Corps squad size too great for cabin
HH-60E Proposed reduced specification HH-60D for USAF; not proceeded with in favour of HH-60A
YSH-60F Designation applied to second production SH-60F (163283) which serves as ‘prototype’ on test duties at Patuxent River, Maryland. To be fitted with vectored thrust ducted propeller (‘ring tail’) by Piasecki Aircraft Corporation for trials project at Patuxent River during 2003-04 as part of advanced technology demonstration programme.
SH-60F Dubbed ‘Ocean Hawk’, the SH-60F provides inner ASW screening for US carrier battle groups; less heavily equipped than SH-60B
SH-60F Sea Hawk CV Inner Zone ASW helicopter, known as CV-Helo, for close-in ASW protection of aircraft carrier groups; US$50.9 million initial US Navy contract for full-scale development and production options placed 6 March 1985; replacing SH-3H Sea King; Seahawk prototype modified as SH-60F test aircraft; first flight 19 March 1987; initial fleet deployment by HS-2 aboard USS Nimitz in 1991. Currently assigned to 10 deployable squadrons (HS-2 to HS-8, HS-11, HS-14 and HS-15) plus one training unit (HS-10) and one Reserve Force squadron (HS-75). Production terminated with delivery of 82nd example 1 December 1994.
HH-60G Initially designated MH-60G, HH-60G aircraft at first not fitted with full MH-60G special operations equipment but optimised for SAR instead; subject to upgrade when funds allow
MH-60G ‘Pave Hawk’ full-specification combat rescue/special operations aircraft for USAF, converted from existing aircraft; fitted with Bendix colour weather radar, Doppler navigation, GPS, INS, moving map display, new HF, VHF and satellite comms, IR jammer, threat-warning system, chaff/flare dispensers, FLIR, refuelling probe, IR strobes, ESSS, HUD, digital databus and additional guns; first MH-60Gs delivered to 55th SOS in December 1987 and all aircraft subject to a rolling modification programme to reach full capability
HH-60H Sea Hawk US Navy procurement of 42 completed in 1996; used for strike-rescue/special warfare support (HCS); designated HH-60H in September 1986; first flight (163783) 17 Augusi 1988; accepted by USN 30 March 1989; in service with HCS-4 at Norfolk, Virginia, January 1990; initial procurement ended with 18th delivery July 1991, completing HCS-5 at Point Mugu, California; both squadrons are part of Navy Reserve. Regular SH-60F squadrons later added pairs of HH-60H for deployed duty when embarked aboard aircraft carriers; missions are to recover four-man crew at 463km from launch point or fly 371km and drop eight SEALs from 915m.
HH-60J Jayhawk Ordered in parallel with ÍH-60Í; adapted for US Coast Guard medium-range recovery (MRR) role; last of 42 delivered in 1996. First flight (USCG 6001) 8 August 1989; first delivery to USCG (6002 at Elizabeth City CGAS) 16 June 1990; subsequently to Mobile, Traverse City, San Diego, Astoria, San Francisco, Cape Cod, Sitka, Kodiak and Clearwater CGAS. When carrying three 455 litre external tanks, HH-60J can fly out 556km and return with six survivors in addition to four-man crew, or loiter for 1 hour 30 minutes when investigating possible smugglers; other duties include law enforcement, drug interdiction, logistics, aids to navigation, environmental protection and military readiness; compatible with decks of ‘Hamilton’ and ‘Bear’ class USCG cutters. Equipment includes Honeywell RDR-1300C search/weather radar, AN/ARN-147 VOR/ILS, KDF 806 direction-finder, GPS, Tacan, VHF/UHF-DF, TacNav, dual U/UHF-FM radios, HF radio, IFF, V/U/HF IFF crypto computers, NVG-compatible cockpit, rescue hoist and external cargo hook.
XSH-60J Japan Maritime Self-Defence Force (JMSDF) placed US$27 million order for two S-70B-3 for installation of Japanese avionics and mission equipment; first flights 31 August and early October 1987; 1,007 hour test programme by Japan Defence Agency-Technical Research and Development Institute between 1 June 1989 and 7 April 1991 to evaluate largely Japanese avionics for SH-60J, but AN/APS-124 radar.
UH-60J / SH-60J Replaced KV-107s in Japan Air Self-Defence Force service and S-61As of the Japan Maritime Self-Defence Force; essentially a Sikorsky S-70A-12 (UH-60L), they differ from US aircraft in being optimised for rescue missions; equipped with rescue winch to starboard, external fuel tanks, Japanese avionics and weather radar, turret-mounted FLIR; first aircraft built by Sikorsky, two more assembled by Mitsubishi which will build the remaining 26 on order entirely in Japan; operational from March 1992
SH-60K Improved version of Seahawk for JMSDF; prototype rolled out 8 August 2001 and made first hover flight on 9 September 2001. Production was expected to begin in FY01 but had been delayed; JMSDF reportedly seeking initial batch of 50, with second batch of 50 to follow, as well as upgrade project involving SH-60J version.
MH-60K Army special operations version similar to Air Force MH-60G but equipped to a higher standard from the outset; fitted with Texas Instruments FLIR, night vision imaging system, moving map display, OBOGS, T700-GE-701C engines, main rotor brake, and a comprehensive self-defence suite including missile plume detector, radar warning receiver, chaff and flare dispenser, IR jammer, radio jammer and laser warning receiver; prototype flew on 10 August 1990 and the first of 22 currently funded aircraft was delivered in spring 1992; 38 further MH-60Ks are required for Army and ANG units
UH-60L Improvements to UH-60As saw the basic weight of the aircraft increased by 25%; to remedy this situation Sikorsky developed the T700-210C-powered UH-60L which became the standard production transport version for the US Army from October 1989; 190 aircraft ordered, with modifications being retrofitted to UH-60As MH-60L: UH-60Ls temporarily modified for special operations duties with US Army; replaced stop-gap MH-60As, and referred to as ‘Velcro Hawks’; transferred to Reserve units after their replacement by MH-60Ks VH-60N: ‘Presidential Hawk’ VIP transports delivered to HMX-1 at MCAS Quantico, originally as VH-60A; fitted with weather radar, extra sound-proofing and VIP cabin, shrouded exhausts, and extensive avionics and communications improvements
UH-60P 100 UH-60Ls ordered by the Republic of Korea Army, with improved gearbox and main rotor brake; first Sikorsky-built aircraft handed over on 10 December 1990; the next 19 assembled from CKDs, with a further 80 to be built by Korean Air
MH-60R Strikehawk Originally designated SH-60R and also known as LAMPS Block II; combines SH-60B capabilities with dipping sonar of SH-60F; original plan was for rebuild of existing fleet; first two conversions to be funded in FY98; 15 in FY99 and more thereafter; however, concerns over cost led to one year delay in launch of remanufacture programme, which began in FY00 with batch of four helicopters for test duties (ordered 25 April 2000) and was followed by five low-rate initial production (LRIP1) helicopters in FY01, also converted from existing airframes. MH-60R systems orientated towards littoral warfare operations, with ability to process and prosecute large number of air and sea contacts in a comparatively confined space.
UH-60Q ‘Dustoff Hawk’, Medevac version utilising UH-60L airframe, with purpose-designed medical interior
WS-70 S-70/UH-60 built under licence by Westland Helicopters in UK; offered in anticipation of RAF requirement to replace Wessex and Puma transport helicopters
Specifications:
YUH-60A Black Hawk / UH-60A Black Hawk Engine: 2 x GE T700-700, 1560hp Instant pwr: 1164 kW Rotor dia: 16.4 m / 53’8″ Fuselage length: 15.3 m / 41’4″ Overall length: 64’10” No. Blades: 4 Empty wt: 4820 kg MTOW: 9977 kg Payload: 10,716 kg Max speed: 156 kt VROC: 137 m/min HIGE: 2895 m HOGE: 1705 m Service ceiling: 18,500 ft Fuel cap (+aux): 1360 lt (5150 lt) Range: 600 km Crew: 23 Pax: 12/14
UH-60A Engine: 2 x General Electric T700-401 turboshaft, 1285kW at take-off Main rotor diameter: 16.36m Fuselage length with a fuel probe: 17.38m Height: 5.13m Max take-off weight: 9980kg Empty weight: 5735kg Max speed: 268km/h Cruising speed: 237km/h Hovering ceiling, OGE: 3170m Service ceiling: 5790m Range: 600km Range with max fuel: 2220km
S-70A-9 Engines Two General Electric T700-701A Crew 2 pilots, 2 aircrew Radius of Action 120 nautical miles on internal fuel. Hardpoints 4 Cruise Speed 120 knots Seating 10 Internal load cap. 1800kg External load cap. 2700kg Max speed 269 km/h. Single engine cruise 117km/h.
SH-60B Seahawk Engine: 2 x GE T700-401C turboshafts, 1,690 shp (1261 kW) Instant pwr: 1414 kW Rotor dia: 16,36 m (53 ft 8 in) Main rotor disc area 210,05 sq.m (2,261 sq ft) Fuselage length 15. 26 m (50 ft 0.75 in) Fuselage length (folded): 12.5 m Height 3.63 m (11 ft 11 in) No. Blades: 4 Empty wt: 6300 kg (13,889 lb) MTOW: 9926 kg (21,884 lb) Max dash speed: 234 kph (145 mph) ROC: 213 m/min Fuel cap: 1370 lt Crew: 3 Armament: normally two Mk 46 anti¬submarine torpedoes
S-70B-2 Seahawk Engines Two GE T-700 Turboshaft Length 19.8 m / 64.961 ft Height 5.2 m / 17.06 ft Width 16.4 m / 53.806 ft Weight 9947 kg / 21,930 lb Speed 330 kph Range 1295 km / 804.676 mi Crew 3 (Pilot, Tactical Coordinator, Sensor Operator) Armament Two Mk46 Torpedo, One 7.62 machine gun
EH-60C Black Hawk Engines: two l,560-shp (1,163-kW) General Electric T700-GE-700 turboshafts Maximum speed 184 mph (296 km/h) at sea level Initial climb rate 450+ ft (137+ m) per minute Service ceiling 19,000 ft (5,790 m) Range 375 miles (603 km) Empty weight 12,400 lb (5,625 kg) Maximum take-off weight 16,260 lb (7,375 kg) Main rotor diameter 53 ft 8 in (16.36 m) Length overall, rotors tuming 64 ft 10 in (19.76 m) Height 16 ft 10 in (5.13 m) Main rotor disc area 2,264.04 sq ft (210.14 sq.m) Armament: none
SH-60F Seahawk Engine: 2 x GE T700-401C Instant pwr: 1417 kW MTOW: 9990 kg Max speed: 132 kt Crew: 4
HH/MH-60G Pave Hawk Engine: 2 x GE T700-701C Instant pwr: 1342 kW MTOW: 7708 kg Payload: 5520 kg Max speed: 160 kt Max range: 932 km HOGE: 4300 ft Service ceiling: 19,000 ft Crew: 2 Pax: 14
HH-60H Rescue Hawk Engines: two T700-GE-401C turboshafts, 1800hp Length: 50’0″
HH-60H Ocean Hawk Engine: 2 x GE T700-401C Instant pwr: 1417 kW MTOW: 9990 kg Payload: 1860 kg Max speed: 147 kt Max range: 462 km Crew: 4 Pax: 8
HH-60J Jayhawk Engine: 2 x GE T700-401C Instant pwr: 1417 kW MTOW: 9990 kg Payload: 3551 kg Max speed: 146 kt Max range: 555 km Crew: 4 Pax: 6
HH-60T Engines: Two T700-GE-401C
SH-60J Engine: GE T700-401 turboshaft
UH-60J Engine: GE T700-401 turboshaft
MH-60K Black Hawk Engine: 2 x GE T700-701C Instant pwr: 1447 kW Rotor dia: 16.4 m MTOW: 11,111 kg Payload: 3628 kg Useful load: 4609 kg Max speed: 162 kt Max range (max internal &external fuel): 1381 km HIGE: 9430 ft HOGE: 4700 ft Service ceiling: 19,000 ft Crew: 4 Pax: 12
MH-60T Jayhawk Engines: Two T700-GE-401C
S-70L Power Plant: Two General Electric T700-GE-400 turboshafts each 30-min intermediate power rating of 1,400 shp at sea level, 90 deg F, and with a contingency rating of 1,630 shp Max cruising speed, approx 172 mph (277 km/h) Ceiling, 10,000 ft (3050 m) Vertical rate of climb, 450 ft/min (2,28 n/sec) Engine out rate of climb, 540 ft/min (5,08 m/sec) Mission take-off weight (antisubmarine warfare), 19,377 lb (8 789 kg) Mission take-off weight (anti-ship surveillance and targeting), 17,605 lb (7985 kg) Max weight to hover out of ground effect, SL std day, 20,829 lb (9448 kg) Main rotor diameter, 53 ft 8 in (16,36 m) Tail rotor diameter, 11 ft 0 in (3,35 m) Overall length, rotors turning, 64 ft 10 in (19,76 m) Fuselage length, 50ft 0.75 in (15,26 m) Overall height, 17 ft 2 in (5,23 m) Undercarriage track, 8 ft 10 in (2,68 m)
UH-60L Black Hawk Engine: 2 x GE T700-701C Instant pwr: 1447 kW Rotor dia: 16.4 m MTOW: 11,111 kg Payload: 4082 kg Useful load: 5395 kg Max speed: 162 kt Max cruise: 153 kt Max range: 2037 km HIGE: 13,800 ft HOGE: 11,000 ft Service ceiling: 19,000 ft Crew: 4 Pax: 15
UH-60M Black Hawk
WS.70L Black Hawk Engine: 2 x GE T700-701C Instant pwr: 1224 kW Rotor dia: 16.36 m MTOW: 9979 kg Payload: 4763 kg Max cruise: 147 kt Max range: 611 km HIGE: 3775 ft HOGE: 3283 ft Service ceiling: 19,000 ft Crew: 3 Pax: 20
In late 1971 the Army Air Mobility Research and Development Laboratory awarded Sikorsky a contract for the development of a single-engine research helicopter prototype designed specifically to flight test the company’s Advancing Blade Concept (ABC) rotor system. This new system consisted of two rigid, contra-rotating rotors which made use of the aerodynamic lift of the advancing blades. The XH-59A’s ABC system consisted of two three-bladed, coaxial, contra-rotating rigid rotors, both of which were driven by the craft’s single 1825shp PT6T-3 Turbo Twin Pac engine. During high-speed flight only the advancing blades of each rotor generated lift; this off-loaded the retreating blades and thereby eliminated the aerodynamic restrictions caused by blade-stall and the high mach number effect of the advancing blade tip. This, in turn, produced greater stability and manoeuvrability while eliminating the need for either a supplementary lift-generating wing or an anti-torque tail rotor. The XH-59A’s streamlined fuselage more closely resembled that of a conventional airplane than a helicopter, having a cantilever tail unit with twin endplate rudders, side-by-side seating for the two crewmen, and fully retractable tricycle landing gear.
First using scale models for wind tunnel tests at the Ames NASA research center, and then the real aircraft, the resultant Model S-69, which was allotted the military designation XH-59A and the serial number 73-21942 (c/n 69-002), made its first flight on 26 July 1973. This was extensively flight tested as a pure helicopter and, with auxiliary propulsion, flown at speeds in excess of 480 km/h / 300 kt and altitudes of more than 25,000 ft. This prototype was lost in an accident a month after the first flight.
The first prototype was written off and the cockpit was used in the Paris air-show to demonstrate a sighting system for LHX.
Following an enquiry, design modifications were requested, plus improvements to the control system. Tests were resumed in July 1975 with the second prototype incorporating several significant control system modifications. This second machine (73-21941 c/n 69-001) flew for the first time in 1975, completing the pure helicopter portion of the program, and in 1977 was converted into a compound rotorcraft through the installation of two 1350kg J60-P-3A turbojet engines. The modified machine was jointly evaluated by the Army, Navy, and NASA at NASA’s Moffet Field, California beginning in 1978, and was later able to reach and maintain speeds in excess of 515kph in level flight.
In 1982 the plan was to develop this aircraft into a new XH-59B configuration with advanced rotors, new power plant, and a ducted pusher propeller at the tail. This approach was seen as a possible solution to the Army’s search for a new light attack helicopter (LHX), and further funding was recommended. The S-69/XH-59 program was abandoned, however to pursue the XH15.
The existing XH-59A aircraft was officially transferred to the Army museum at Fort Rucker Alabama following the 1981 end of joint Army/Navy participation in the tri-partite flight test program.
In 1964, Sikorsky submitted the S-66 project to the US Army for the AAFSS specification 1965/6, calling for an aircraft with a maximum speed of approximately 418km/h and ten minutes’ hovering capability.
The S-66 had a Rotorprop tail rotor which could rotate its axis through 90° to act both as a conventional anti-torque rotor in horizontal flight and as a pusher propeller, thereby transforming the S-66 into a compound aircraft in cruising flight. When the AH-56A failed to live up to expectations, Sikorsky first offered an intermediate aircraft, consisting of an armed version of the S-61, then designed a simplified AAFSS using the maximum number of components from the S-61. The S-67 used the S-61 rotor system and engines with new gunship fuselage and 27’4″ wings. The result was the S-67 Blackhawk which appeared in 1970.
The Blackhawk looked like a helicopter with conventional rotors (those of the S-61) and had the now typical lines and features of a combat helicopter: two stub wings with a 8.33m span and an all-moving tail plane. The main-wheels were retractable, while the tailwheel was not. There were speed brakes on the wing trailing edges, which could be used both as airbrakes and to improve manoeuvrability. In addition the main rotor blade tips were modified and given a sweep-back of 20°, to reduce vibration, stall speed and noise. Power was by two 1119kW General Electric T58-GE-5 engines.
First flown on Aug 27, 1970, the Blackhawk was put through a long series of tests from 1970 to 1974 and established an E-1 class world speed record on 14 December 1970 by flying at 348.971km/h / 216.84 mph over 3km (pilot Byron Graham), beating this on 19 December with a new record of 335.485km/h / 220.89 mph over a 15/25km circuit (pilot Kurt Cannon). In the final stages of testing, the S-67 was fitted with night vision systems, a TAT-140 turret with a 30mm cannon and an insulated and soundproof compartment for troop transport. The S-67 was also designed to carry an armament of 16 TOW antitank missiles, 2.75 in rockets or Sidewinder air-to-air missiles.
The Blackhawk demonstrated excellent manoeuvrability, weapon carrying capacity and versatility. At the end of the test cycle, the US Army asked for the aircraft to be modified by substituting a ducted fan for the tail unit, and in this configuration it reached a speed of 370km/h in a test dive in 1974.
Its development was abandoned after it was destroyed in a crash at 1974 Farnborough air show.
Sikorsky S-67 Engines: 2 x General Electric T58-GE-5 turboshaft, 1500 shp / 1119kW Rotor Span: 18.90 m / 62’0″ five-blade Wingspan: 8.33m / 27’4″ Length: 22.6 m / 74’4″ Height: 4.57 m Empty weight: 5681 kg Max weight: 11010 kg Max Speed: 311 km/h / 193 mph Rate of climb: 12.1m/s Service Ceiling: 5180 m / 17,000′ Range: 354 km Crew: 2
On the basis of the S-61R project for the Marines, the American company proposed the S-65A with a completely redesigned, large-capacity fuselage, capable of transporting 37 equipped troops or 24 stretchers with 4 medical attendants.
The S-65A fuselage is a scaled-up version of that used on the S-61R. The fuselage is a conventional semi-monocoque structure of aluminium, steel and titanium, a folding tail pylon, and with a horizontal stabiliser on the starboard side of the tail rotor pylon. The rotor system and transmission are generally similar the S-64A Skycrane, but the main rotor head is of titanium and steel, and has folding blades. The flat-bottomed body is watertight and has similar sponsons amidships in which are housed fuel tanks and the main undercarriage members when retracted. The fully castoring nosewheel is also fully retractable. The retractable tricycle type landing gear, has twin wheels on each unit. Main units retract into rear of sponsons on each side of fuselage. Mainwheels and nosewheels have tyres size 25.65 x 8.50-10, pressure 6.55 bars. Basic empty weight is reduced by the use of titanium in the rotor head. The S-65A carries a crew of 3 and can airlift 38 troops and their equipment, 24 casualty litters and 4 medical attendants, or some 3630kg of cargo within the fuselage. The interior of the CH-53 is fitted with rollers for easy movement of cargo. A let-down rear ramp provides access for such military loads as 2 jeeps, a Hawk missiles, or a 105mm howitzer and its carriage. A slung load of some 5900kg can be lifted on an under-fuselage hook.
Power is normally two 2,850 shp / 2,125kW General Electric T64-GE-6 turboshaft engines, mounted in pod on each side of main rotor pylon. The CH-53A can also utilise, without airframe modification, the T64-GE-1 engine of 2,297kW or the later T64-GE-16 (mod) engine of 2,561.5kW. Two self-sealing bladder fuel tanks, each with capacity of 1,192 litres, housed in forward part of sponsons. Total fuel capacity 2,384 litres.
With a crew of three, the main cabin accommodates 37 combat-equipped troops on inward-facing seats. Provision for carrying 24 stretchers and four attendants. Roller-skid track combination in floor for handling heavy freight. Door on starboard side of cabin at front. Rear-loading ramp.
Sikorsky S-65A
The first flying on 14 October 1964, the YCH-53A Sea Stallion demonstrated ruggedness of design by flying with three of six main rotor blades removed, and also performed a barrel-roll. Two YCH-53A were built, 151613 and 151614. One commercial demonstrator was later sold to NASA.
The US Navy, which is responsible for acquisitions for the Marines, in August 1962, announced that the S-65A had been selected as a new ship-borne heavy assault transport for the U.S. Marine Corps, with the military title CH-53A Sea Stallion.
The first Sea Stallion flew on 14 October 1965 powered by two 2125kW General Electric T64-GE6 engines, and delivery of the first 106 helicopters began in September 1966. The aircraft were assigned to Marine Squadron HMH-463 in Vietnam in January 1967. At that period, it was the largest helicopter in the Western world.
On 17 February 1968, a CH-53A with modified T64 engines took off with a gross weight of 23540kg and a 9925kg payload, establishing an unofficial record. On 23 October of the following year a Sea Stallion demonstrated surprising manoeuvrability when it performed a series of loops and rolls with Lt.-Col. Robert Guay of the Marines and Sikorsky test pilot Byron Graham at the controls, carrying a gross weight of 12250kg. During these manoeuvres, the helicopter supported from -0.2 to 2.8g.
Delivery of the first of one hundred and six production CH-53A’s began in September 1966. Since January 1967 the Sea Stallion has been serving with Marine Squadron HMH-463 in Vietnam, and by that summer some thirty Sea Stallions had been delivered. Standard powerplant is the T64-GE-6 shaft turbine, though the 3080shp T64-GE-1, 3435shp T64-GE-16 or GE T64-GE-3/-6/-12 may be fitted. One CH-53A with standard engines has been flown at a gross weight of 20865kg, of which 9072kg was payload. One hundred ad thirty-nine were built; 151686 to 151701, 152392 to 152415, 153274 to 153313, 153705 to 153739, 154863 to 154888, and 63-13693 to 13694, of which 15 transferred to USN as RH-53A and 9 to USAF, 66-30047, -30049, -30050, 67-30043 to 30046, -30048, and -30051. 152399 went to the FAA as NCH-53A and wore a civil license.
In September 1966, the USAF also ordered this big helicopter for its rescue service to assist space programmes and recover pilots from war zones. The eight HH-53B, 66-14428 to 14435, ordered for the USAF were known as “Super Jolly Green Giants” and fitted with in-flight refuelling probes, jettisonable auxiliary fuel tanks, rescue hoists and all-weather avionics. Flown for the first time on 15 March 1967. This version has 3080shp T64-GE-3 engines. It also has defensive machine gun positions fore and aft.
A batch of eleven ex-USMC, 66-14468 to 14478, went to the USAF in 1988 as TH-53A.
The HH-53B is employed by the Aerospace Rescue and Recovery Service of the U.S. Air Force, and delivery of an initial batch began in June 1967. Two of these aircraft were stationed at Cape Kennedy in connection with the Apollo manned spacecraft programme.
Parallel with the military variants, Sikorsky had under development a commercial model of the S-65A. This was currently envisaged with 3435shp T64 engines and an enlarged pressurised fuselage to seat 67 passengers.
Fifty-eight of the subsequent HH-53C variant with uprated turbines (3435shp each) were built from 1967. Used for space capsule recovery and combat SAR, they were similar to HH-53B, but with 3925hp T64-GE-7 engines and jettisonable fuel tanks.
The CH-53C Super Jolly was as the HH-53C, but in transport roles. Twenty were built, 68-10922 to 10933, and 70-1625 to 1632.
After having used the early production aircraft, the US Marine Corps also asked for more powerful engines to be installed, and the result was the CH-53D, introduced in March 1969, with 3925shp / 2927kW T64-GE-413 engines. In this version, the tail and rotor could be folded back automatically, and a high density cabin layout was available to accommodate 64 troops, equivalent to the S-65C export version. All but the first 34 had fittings to operate as minesweepers. A total of 265 CH-53As and Ds were built for the Marines; the last left the factory on 31 January 1972.
Of the early versions, all are transports (139 CH 53As and 126 of the more powerful CH 53D, all for the US Marines) except for 15 CH-53A, including 152392-152398, transferred to the US Navy as RH 53A Sea Stallion minesweeping machines with T64-GE-413 engines in 1971.
Last CH-53D (the 26th built) was delivered on 31 January 1972. All but the first 34 CH-53s were provided with hardpoints for supporting towing equipment and transferring tow loads to the airframe, so that the US Marine Corps could utilise the aircraft as airborne minesweepers, giving an assault commander the capability of clearing enemy mines from harbours and off beaches without having to wait for surface minesweepers.
Tow kits installed in the 15 CH-53Ds operated by the US Navy Squadron HM-12 included automatic flight control system interconnections to provide automatic cable yaw angle retention and aircraft attitude and heading hold. Rearview mirrors are fitted for pilot and co-pilot; tow cable tension and yaw angle indicator; automatic emergency cable release; towboom and hook system with 6,803kg load capacity when cable was locked to internal towboom. A dam to prevent cabin flooding in emergency water landing with lower ramp open; dual hydraulically powered cable winches; racks and cradles for stowage of minesweeping equipment; auxiliary fuel tanks in cabin to increase endurance.
HH-53B and HH-53C SAR variants were built for the US Air Force, the former equipped to a standard similar to that of the HH-3E and powered by 2297kW T64-GE-3 engines. It was first flown on 15 March 1967. Sponson bracing struts allowed the HH-53B to carry 2460-I drop-tanks. More powerful 3,925kW T64-GE-7 engines powered the improved HH-53C, the same powerplant being installed in the CH-53G produced for the German army. Two S-65Oe rescue helicopters were delivered to the Austrian air force in 1970.
S-65C-3 were sold to the Israel Defense Force/Air Force.
A specialised minesweeping version, the RH-53D, was first flown on 27 October 1972 with drop-tanks and in-flight refuelling probes. To complete its experiments with the RH-3A, the US Navy borrowed nine CH-53Ds from the Marines, fitted with devices for the detection, sweeping and neutralization of all types of mines. This variant was designated RH-53D, and 30 were produced for the US Navy and six for the Iranian Navy in 1978. The RH-53 has 1900 liter supplementary fuel tanks, a 270kg hoist and 11340kg cargo hook. Minesweeping equipment is towed behind the helicopter on a trapeze. Towing equipment was installed from the 34th production aircraft onwards. Once brought to the surface, mines are detonated using two door-mounted machine-guns. Though a dedicated minesweeper, the RH-53D also has a transport role. At the beginning of 1973, these helicopters were used by US Navy Task Force 78 for Operation Endsweep, to free the North Vietnamese ports of mines. Some ships used for tests were designated as NRH-53D.
Eight RH-53Ds were used to fly into Iran during Operation Eagle Claw to rescue the hostages held by Iran in 1980; seven were destroyed. RH-53Ds were deployed to the Persian Gulf for minesweeping operations in 1987, and in 1991 for Desert Storm.
Two VH-53D Sea Stallion were USMC staff transport.
The Sea Stallion also aroused some interest in other countries where there was a requirement for a helicopter for troop transport. Thus the S-65A was also ordered by Germany. Two pattern aircraft were built in the US and 110 were built under license by VFW-Fokker as the CH-53G with T64-GE-7 engines. Another eight aircraft, modified for use in hot/high conditions, were exported to Israel.
Work began in 1971 on an enlarged version with a lengthened fuselage, a new rotor system and three 3266kW T64-GE-416 engines. The US Navy contract covering two prototypes and subsequent flight test was awarded in 1973, and the S-80 / YCH-53E prototype (71-59121) flew for the first time on 1 March 1974. During tests it was hovered at 50′ at a gross weight of 71,700 lb on 10 August 1974, carrying an external load of 17.8 tons, the heaviest gross weight ever flown and heaviest payload ever lifted by a helicopter in the western world. With the three engines each of 4,380 shp (3266 kW) it was the most powerful helicopter ever built outside the Soviet Union. First flight of first production prototype was on 8 December 1975, and the second production prototype in March 1976. Fitted with in-flight refueling, two YCH-53E Super Stallion prototypes were built.
Sikorsky CH-53E USMC
This is a much modified version with three 4380shp General Electric T64-GE-416 engines and strengthened transmission to withstand the increase in power. The fuselage is about 2m longer than that of the CH-53D and the tail pylon is canted to port. The main rotor has also been improved and has seven composite blades (its predecessor had six light alloy ones) of increased diameter. Thirty-three CH-53Es were initially ordered by the Marines and 16 by the US Navy.
The first production CH 53E flew on 13 December 1980, and the first delivery of a CH-53E took place on 16 June 1981 at Stratford, Con. This CH-53E (the sixth of the initial production lot, the preceding five serving as acceptance test procedures, avionics testing, maintenance and pilot training programs) entered service with HMH-464 Marine Aircraft Group 26. It was the first of 20 contracted.
By mid 1983 more than 40 had been delivered out of 72 ordered. Specifically designed for USN/USMC, they carried 55 troops and two 650-gallon fuel tanks on sponsons, A total of 103 CH-53 were built.
JCH-53E and NMH-53E were designations for test aircraft.
S-80/CH-53E
Full-scale development of Helicopter Night Vision System (HNVS) for CH-53E began June 1986, in co-operation with Northrop Electro-Mechanical Division; HNVS includes Lockheed Martin Pilot Night Vision System (PNVS) and Honeywell Integrated Helmet and Display Sighting System (IHADSS) from Bell AH-1S surrogate trainer; HNVS will allow low-level operations in night and adverse weather; HNVS ground testing began 1988; operational evaluation began August 1989. Smaller-scale capability authorised 1993, with contract to EER Systems for installation of Hughes AN/AAQ-16B FLIR, Teledyne Ryan Electronics AN/APN-217 Doppler and Rockwell Collins GPS 3A; total 24 upgrades initially authorised; subsequent contracts for 99 HNVS with work scheduled for completion in May 1999. USMC has also evaluated engine-suppression system as means of reducing IR signature, and new multiple cargo hook concept.
The CH-53E can accommodate 55 fully equipped combat troops, wheeled vehicles, and palletised cargo, and has a 16-ton heavy-lift capability. In-flight refuelling plus a folding rotor and tail boom for shipboard stowage are also provided.
The first CH-53E Super Stallion delivery to the US Marine Corps took place on 16 June 1981. Since 1982 Sikorsky has been developing the MH-53E mine countermeasures variant. It incorporates major equipment changes and has much enlarged sponsons to carry an additional 3785 litres of fuel. Six were delivered in 1986. June 1987 marked six years in service for the CH-53E Super Stallion.
In addition Sikorsky is de¬veloping the derived MH 53E as a de¬finitive MCM (mine countermeasures) helicopter, with very comprehensive minesweeping gear using all existing or planned MCM devices. Enormously enlarged side sponsons accommodate an extra 3785 litres (833 Imp gal) of fuel, for extended sweeping missions with the engines at sustained high power, The MH 53E will also be used in the vertrep (vertical replenishment of ships) role, and has been made com¬patible with the cargo hold of the Lock¬heed C 5 Galaxy in order that it can be deployed rapidly anywhere in the world. Bureau number 162497 was the first true production MH53E. The first delivery (of 35 built) of an MH-53E Sea Dragon airborne mine counter¬measures (AMCM) helicopter to a US Navy fleet squadron took place in April 1987. Based on the triple-turbine CH-53E airframe, the MH-53E has extra-large sponsons made of composite material, each holding 1,600gal of fuel allowing a 4hr minesweeping mission. To accomplish its task the Sea Dragon tows mechanical, acoustic, and magnetic hydrofoil sweeping gear through the water. A dual digital automatic flight control system allows automatic approach to, and departure from, a coupled hover, with tow cable tension and skew-angle hold functions. In-flight refueling capability aids rapid long-range deployment, while rotor-blade and tail-boom folding ensures compatibility with all US Navy AMCM ships.
Sikorsky MH-53E Towing minesweeper sled
Delivery effected 1994 of MH-53E retrofitted with upgraded avionics package by EER Systems, comprising two 15.2 cm (6 in) horizontal situation display colour screens, Fairchild mission data loader and Rockwell Collins GPS 3A; upgrade of entire MH-53E fleet planned but may be reduced to around 30 as result of defence budget trimming. One MH-53E to West Palm Beach, Florida, for installation of T64-GE-419 engines, late 1993. Trials during 1994 verified performance gains, including recovery and flyaway capability in event of engine failure during hover; retrofit of entire MH-53E fleet underway.
First flight of preproduction MH-53E, 1 September 1983; first delivery to US Navy 26 June 1986; in operational service with HM-14 at Norfolk, Virginia, 1 April 1987; first carrier deployment by HM-15 on board USS Tripoli, 9 December 1989.
Delivery effected 1994 of MH-53E retrofitted with upgraded avionics package by EER Systems, comprising two 15.2 cm (6 in) horizontal situation display colour screens, Fairchild mission data loader and Rockwell Collins GPS 3A; upgrade of entire MH-53E fleet planned but may be reduced to around 30 as result of defence budget trimming. One MH-53E to West Palm Beach, Florida, for installation of T64-GE-419 engines, late 1993. Trials during 1994 verified performance gains, including recovery and flyaway capability in event of engine failure during hover; retrofit of entire MH-53E fleet underway.
Export versions of the CH-53E and MH-53E were available as the S-80E and S-80M respectively.
Some CH-53C and HH-53B helicopters remained unmodified until the late 1980s, when they became MH-53Js. MH-53H and MH-53J Pave Low IIs were involved in the US invasion of Panama. Air Force special operations HH-53Hs and MH-53Js are rebuilds of HH-53B/Cs.
The 1975 HH-53H Super Jolly was a USAF 24-hour, all-weather SAR in the PAVE LOW program. One prototype was completed and eight conversions of HH-53C in 1979.
The 1981 MH-53J PAVE LOW IIIE were for heavy-lift, all-weather, long-range, undetected penetration. They were the largest and most powerful helicopter in USAF at the time, featuring PAVE low-level terrain-avoidance radar and forward-looking infrared sensors (FLIR), along with a projected map display, enabled pilot to follow land contours and avoid obstacles.
Sikorsky MH-53
Six Sikorsky VH-53F Super Stallion were ordered for the USAF but with US Navy bureau numbers (159123 / 159128) for VIP transport by the 89th Military Airlift Wing. These were cancelled before deliveries could take place.
Production: 151613-151614 (2) YCH53A 151686-154884 (128) CH53A 156654-157931 (126) CH53D 158682-158761 (30) RH53D 161179-165651 (177) CH53E 161395-164864 (48) MH53E 168778-168782 (5) YCH53K (1 GTV, 5 EDM) Bureau number 161395 was later converted from a CH53E to MH53E
Variants:
YCH-53A Winner of the HH(X) competition, two prototype CH-53As were completed for US Navy evaluation, by March 1966; first flight made by second aircraft (BuNo. 151614) on 14 October 1964, powered by two T64-GE-6 turboshafts
CH-53A Initial version powered by two General Electric T64 turboshaft engines and has a watertight hull for US Marine Corps, deliveries commencing in September 1965. A full-size rear opening, with built-in ramp, permits easy loading and unloading, with the aid of a special hydraulically operated internal cargo loading system and floor rollers. Accelerated deployment to South East Asia made after improvements to engine intake filters, defensive armament, crew armour and external lifting capability; selected T64-GE-1 engines retrofitted for extended running at maximum power output when necessary; fitted with hardpoints for towing mine-sweeping gear from 34th aircraft onwards; used by USAF for crew training and later for covert operations in Vietnam and Laos (seven aircraft borrowed from and returned to Navy); 139 built
RH-53A 15 dedicated mine-counter-measures versions delivered to the Navy via the Marine Corps; re-engined with T64-GE-413 turboshafts; rectangular frame mounted on rear ramp to tow mine clearing sled and rear view mirrors fitted on either side of the nose; used to clear North Vietnamese mines during Operation Endsweep in 1973; RH-53As replaced by RH-53Ds in Navy service and aircraft returned to Marines
TH-53A Former USMC CH-53As used by USAF from 1989 onwards to train MH-53 crews at Kirtland AFB, NM; at least three aircraft in use, stripped of most equipment and camouflaged
HH-53B Eight aircraft similar to CH-53A but delivered to USAF Aerospace Rescue and Recovery Service to supplement HH-3s in South East Asia. The first of these flew 15 March 1967, powered by 2,297kW T64-GE-3 turboshaft engines. Refuelling probe relocated to starboard side of nose, pylons fitted to allow carriage of external fuel tanks; armed with three pintle-mounted GAU-2A/B 7.62mm Miniguns and powered by T64-GE-3s, later replaced by T64-GE-7s; quickly supplemented by HH-53Cs and re-assigned to CONUS, the last four HH-53Bs were modified to MH-53J standard in the late 1980s
CH-53C 22 aircraft built for heavy-lift duties with the USAF; fitted with sponsons and external tanks as developed for HH-53C, it was similar in most respects to this version but lacked a refuelling probe; replaced CH-53As on loan from USMC for covert operations in Laos; later operated by TAC and USAFE; seven surviving CH-53Cs brought up to MH-53J standard in late 1980s
HH-53C Refined version of HH-53B, with 2,927kW T64-GE-7 engines. 44 were built for USAF ARRS for combat rescue; dubbed ‘Super Jolly Green Giant’; dispensed with bracing struts fore the external pylons, and included additional crew armour, and better radio fit to facilitate operations with HC-130 tankers. Auxiliary jettisonable fuel tanks each of 1,703 litres capacity on new cantilever mounts. Flight refuelling probe, and rescue hoist with 76m of cable. External cargo hook of 9,070kg capacity. RHAW and IR jamming systems introduced as a result of experience in North Vietnam during 1972; HH-53Cs used in support of Apollo space missions for emergency capsule rescue; HH-53Cs remained in USAF service until late 1980s when all were converted to MH-53J standard First HH-53C was delivered to the USAF 30 August 1968. A total of 72 HH-53B/Cs was built.
S-65C Commercial intercity helicopter proposal based on military CH-53.
S-65C-2 / S-65O Export version of CH-53C, two of which were ordered in 1969 and delivered to the Austrian air force in 1970; later retired from use due to operating costs and passed on to Israel in 1981. Used for rescue duties in the Alps, they have the same rescue hoist as the HH-53B/C, fittings for auxiliary fuel tanks and accommodation for 38 passengers.
S-65-C3 Only other export version of H-53, delivered to Israel from 1969; corresponding to HH-53C, 33 aircraft supplemented by two additional S-65s from Austria in 1981; surviving aircraft upgraded by IAI subsidiary MATA Helicopters
CH-53D Improved CH-53A for US Marine Corps, the first of which was delivered on 3 March 1969. Two T64-GE-413 engines, each with a maximum rating of 2,927kW. A total of 55 troops can be carried in a high-density arrangement. An integral cargo handling system makes it possible for one man to load or unload 1 ton of palletised cargo a minute. Main rotor and tail pylon fold automatically for carrier stowage, first flown on 27 January 1969; 124 built.
RH-53D First flown 27 October 1972; 30 aircraft (named Sea Stallion) specifically developed for anti-mine warfare in the light of positive experience with RH-53A; fitted with an initial powerplant of two T64-GE-415s, RH-53D also differs from RH-53A by inclusion of refuelling probe, automatic flight control system, more powerful cargo hook, and rescue winch; armed with two’swivel-mounted 12.7mm machine-guns; six delivered to Imperial Iranian navy before the fall of the Shah
VH-53D Two CH-53Ds delivered to USMC for VIP transport
YCH-53E Three-engined development of the CH-53D.\
CH-53E Super Stallion Heavy transport and amphibious assault helicopter (first flown March 1974)
MH-53E Sea Dragon / S-80 Airborne mine countermeasures helicopter able to tow through water hydrofoil sledge carrying mechanical, acoustic and magnetic sensors; nearly 3,785 litres (1,000 US gallons; 833 Imp gallons) extra fuel carried in enlarged sponsons made of composites; improved hydraulic and electrical systems; minefield, navigation and automatic flight control system with automatic towing and approach and departure from hover modes.
CH-53K Cargo, USN & USMC
CH-53G Version of the CH-53 for the German armed forces order for 135 examples, later reduced to 110, with T64-GE-7 engines. A total of 112 were produced, the first of two built by Sikorsky being delivered 31 March 1969. The next 20 were assembled in Germany by VFW-Fokker from US-built components, then progressively increasing indigenous sources. Prime contractor in Germany was VFW-Fokker, whose first CH-53G flew 11 October 1971, entered service in-1973. Deliveries completed in 1975.
YHH-53H First aircraft to be fitted with ‘Pave Low I’, in trials for a projected night/ all-weather combat rescue/infiltration mission; fitted with early low-light TV system which proved inadequate, though the first successful night rescue was made with an improved system in December 1972, in Laos; aircraft later modified to ‘Pave Low II’ standard, with external sponsons and tanks
HH-53H Eight HH-53Cs and YHH-53H modified to definitive ‘Pave Low III’ standard; delivered between 1979 and 1980 and fitted with FLIR, TF radar, INS, computer generated moving map display, RHAW and chaff/flare dispensers. Eight converted to MH-53J Pave Low III.
MH-53H Redesignation and modification of HH-53H under the Constant Green programme; all ‘Pave Low III’ aircraft were modified to MH-53J standard
MH-53J Pave Low III Enhanced US Air Force upgrade of Special Operations Forces combat rescue and recovery fleet; 31 HH-53Bs, HH-53Cs and CH-53Cs converted at NAS Pensacola, Florida, beginning 1986, to MH-53J Pave Low III Enhanced; similar to 11 HH-53H Pave Low III produced earlier, eight survivors of which also converted to MH-53Js; programme completed in 1990. Modifications include Texas Instruments AN/AAQ-10 nose-mounted FLIR, inertial navigation, Doppler radar, computer-projected map display, Navstar GPS, Texas Instruments AN/APQ-158 terrain-following/avoidance radar in offset nose radome, chaff/flare dispensers, Loral AN/ALQ-157 IR jammer on each outrigger pylon, 454kg of extra titanium armour plating and Collins AN/AIC-3 intercom; armament includes three 7.62mm or 12.7mm machine guns firing through windows on each side and from open rear ramp. Power plant is two 3,266kW General Electric T64-GE-415 turboshafts; maximum T-O weight increased from 19050 to 22,680kg. Further upgrades planned to improve combat effectiveness and service life. Those modified from HH-53Bs retain braced external tank pylons of first Super Jollys.
MH-53M Pave Low IV Internal upgrade featuring new avionics and defence aids, including an integrated AP-102A weapon systems computer to speed up target acquisition. All 39 existing MH-53J Pave Low III’s are expected to be converted.
S-80E Export version of CH-53E.
S-80M Export version of MH-53E; total of 11 delivered to Japan for Japanese Maritime Self-Defence Force (JMSDF).
Yasur 2000 Upgrade of 30 Israeli Air Force CH-53Ds by IAI. Improved avionics and structural changes to extend service life. Other modifications include internal auxiliary fuel tanks, flight refuelling boom, rescue hoist, crashworthy seats and cockpit armour.
Detailed description refers to CH-53E, but applicable also to MH-53E and S-80 export versions, except where indicated.
COSTS: US$24.36 million (1992) projected average unit cost.
DESIGN FEATURES: Fully articulated seven-blade main rotor; blade twist 14°; hydraulic powered blade folding for main rotor; tail pylon folds hydraulically to starboard; four composite-blades tail rotor on pylon canted 20° to port to derive some lift from tail rotor and extend CG range; cranked, strut braced tailplane; rotor brake standard; fuselage stressed for 20 g vertical and 10 g lateral crash loads.
FLYING CONTROLS: Fully powered, with autostabilisation and autopilot. See also Current Versions and Avionics.
STRUCTURE: Fuselage has watertight primary structure of light alloy, steel and titanium; glass fibre/epoxy cockpit section; extensive use of Kevlar in transmission fairing and engine cowlings; main rotor blades have titanium spar, Nomex honeycomb core and glass fibre/epoxy composites skin; titanium and steel rotor head; Sikorsky Inflight Blade Inspection Method (IBIM) sensors detect blade spar cracks occurring in service; tail rotor of aluminium; pylon and tailplane of Kevlar composites.
LANDING GEAR: Retractable tricycle type, with twin wheels on each unit. Main units retract into rear of sponsons on each side of fuselage. Fully castoring nosewheels.
POWER PLANT: Three General Electric T64-GE-416 turboshafts, each with a maximum rating of 3,266kW for 10 minutes, intermediate rating of 3,091kW for 30 minutes and maximum continuous power rating of 2,756kW. Transmission rated at 10,067kW for take-off. Retrofit underway with 3,539kW T64-GE-419 turboshafts.
Self-sealing bladder fuel cell in forward part of each sponson, each with capacity of 1,192 litres. Additional two-cell unit, with capacity of 1,465 litres, brings total standard internal capacity to 3,849 litres. (Total internal capacity of MH-53E is 12,113 litres)
Optional drop tank outboard of each sponson of CH-53E, total capacity 4,921 litres. (MH-53E can carry seven internal range extension tanks, total capacity 7,949 litres) Forward extendable probe for in-flight refuelling. Alternatively, aircraft can refuel by hoisting hose from surface vessel while hovering.
ACCOMMODATION: Crew of three. Main cabin of CH-53E will accommodate up to 55 troops on folding canvas seats along walls and in centre of cabin or 24 litters. Door on forward starboard side of main cabin. Hydraulically operated rear-loading ramp. Typical freight loads include seven standard 1.02 x 1.22m pallets. Dual and single-point central hooks for slung cargo, capacity 16,330kg.
SYSTEMS: Hydraulic system, with four pumps, for collective, cyclic pitch/roll, yaw and feel augmentation flight control servo mechanisms; engine starters; Engine Air Particle Separators (EAPS); engine and hydraulic oil replenishment in flight; landing gear actuation; cargo winches; loading ramp; and blade and tail pylon folding. System pressure 207 bars, except for engine starter system which is rated at 276 bars. (Separate hydraulic system in MH-53E to power AMCM equipment.) Electrical system includes three 115V 400Hz 40 to 60kVA AC alternators, and two 28V 200A transformer-rectifiers for DC power. Solar APU.
AVIONICS: Flight: Hamilton Standard automatic flight control system, using two digital onboard computers and a four-axis autopilot. Retrofit test flown late 1993, comprising four Canadian Marconi CM A-2082 15.2cm square colour displays, tied with GPS, Doppler and AHRS; installation by Teledyne Ryan.
EQUIPMENT: MH-53E equipment includes Westinghouse AN/AQS-14 towed sonar, AN/AQS-17 mine neutralisation device, AN/ALQ-141 electronic sweep and Edo AN/ALQ-166 towed hydrofoil sled for detonating magnetic mines.
ARMAMENT: Window mount provisions for 7.62mm and 12.7mm weapons.
Specifications:
YCH-53A Sea Stallion Engines: two T64-GE-6 Max speed: 200+ mph No built: 2
S-65A Engines: two 3925hp T64-GE-413 turboshafts Rotor: 72’3″ Length: 67’2″ Max speed: 196 mph Range: 257 mi Crew: 3 Passenger capacity: 41
CH-53A Sea Stallion
CH-53D Engine: 2 x General Electric T64-GE-412 turboshaft, 2926kW / 3,925 shp Main rotor diameter: 22.02m Disc Area: 280.5 sq.m Fuselage length: 20.5m Height: 7.6m Max take-off weight: 19050kg Empty weight: 10650kg Max speed: 315km/h Cruising speed: 278km/h Range with payload: 2075km Rate of climb: 11m/s Service ceiling: 6220 m / 21,00 ft Internal (external) payload: 3710kg (9070kg) Accommodation: 37 troops or 24 stretchers
RH-53D / NRH-53D Sea Stallion Engines: two T64-GE-415
YCH-53E Super Stallion Engines: 3 x GE T64-GE-415, 4380hp turboshafts Main rotors: 7 Rotor dia: 24.08 m (79 ft 0 in) Length 73’9″ Max speed: 195 mph Cruise: 172 mph Range: 306 mi Ceiling: 18,500′
CH-53E Super Stallion Engine: 3 x General Electric T64 416 tur¬boshafts, 4380 shp (3266 kW) Rotor dia: 24.08 m (79 ft 0 in) Fuselage length: 22.3 m Length overall 30.19 m (99 ft 0.5 in) Height: 8,66 m (28 ft 5 in) No blades: 7 Main rotor disc area 455.38 sq.m (4,902.0 sq ft) Empty wt: 15071 kg (33,226 lb) MTOW: 33339 kg (73,500 lb) Payload: 14,515 kg Max speed: 170 kt Cruising speed at sea level 278 km/h (173mph) ROC: 840 m/min Fuel cap (aux): 4920 lt (4545 lt) Max range (unrefuelled): 2075 km Range: 56 mi with 16 tons external cargo Range: 575 mi with 10 tons external cargo HIGE: 11,550 ft HOGE: 9500 ft Ceiling: 5640 m / 18,500′ Crew: 3 Pax: 55
CH-53G Engines: 2 x T64-GE-7 Fuselage length: 67 ft 3 in (20.5m) Pax cap: 38 troops
HH-53 Jolly Green Giant Engines: 2 Fuselage length: 67 ft 3 in (20.5m) Pax cap: 38 troops
HH-53B Super Jolly Engines: 3080hp T64-GE-3 Seats: 6 No built: 8
MH-53E Sea Dragon Engine: 2 x GE T64-416, 4380hp Instant pwr: 3263 kW MTOW: 33,340 kg Payload: 16,587 kg Max speed: 170 kt Max range: 2035 km Ceiling: 27,900′ HIGE: 3520 ft HOGE: 2895 ft Crew: 3 Pax: 55
MH-53J PAVE LOW IIIE Engines: two 4330hp GE T64 Main rotor: 72’0″ Length: 92’0″ Max take-off weight: 46,000 lb Max speed: 165 mph Range: 630 mi Ceiling: 16,000′ Accommodation: 8
RH-53D Engines: 2 Fuselage length: 67 ft 3 in (20.5m) Pax cap: 38 troops
Before the S-60 was destroyed in April 1961, Sikorsky had already begun the S-64 Skycrane project. Sikorsky Aircraft produced the prototype (N325Y) of its S 64 Skycrane and this flew for the first time on 9 May 1962. The S 64 is a flying crane helicopter consisting of a basic skeletal to which can be attached large freight containers or people pods for short haul transportation. The S-64 retained the same basic rotor system as the S-60, and had a pair of 4050shp JFTD-12A shaft turbines mounted side-by-side on top of the fuselage boom, and had no fin area below the boom, and a 42,000-lb gross-weight. Ground clearance beneath this boom is 2.84m and the main wheel track is 6.02m, hence loads of considerable size can be fitted underneath the S-64. The six-blade, fully articulated main rotor and four-blade tail rotor. Steel driveshafts. Main gearbox below main rotor, intermediate gearbox at base of tail pylon. Tail gearbox at top of pylon. Main gearbox rated at 4,922kW on CH-54A. Two fuel tanks in fuselage, forward and aft of transmission, each with capacity of 1,664 litres. Total standard fuel capacity 3,328 litres. Provision for auxiliary fuel tank of 1,664 litres capacity, raising total fuel capacity to 4,992 litres.
Undercarriage is non-retractable tricycle type, with single wheel on each unit of CH-54A/S-64E, twin wheels on main units of S-64F. CH-54A/S-64E mainwheel tyres size 38.45 x 12.50-16, pressure 6.55 bars. S-64F mainwheel tyres size 25.65 x 8.50-10, pressure 6.90 bars. Nosewheels and tyres of all versions size 25.65 x 8.50-10, pressure 6.90 bars.
The pilot and co-pilot sit side by side at front of cabin. Aft-facing seat for third pilot at rear of cabin, with flying controls. The occupant of this third seat is able to take over control of the aircraft during loading and unloading. Two additional jump seats available in cabin.
A feature of this aircraft is that the landing gear can be lengthened and shortened hydraulically, so that the helicopter can ‘crouch’ on to its load, raise it off the ground and then, if desired, taxi with it to a more suitable take-off point. Two additional prototypes, N305Y and N306Y, were completed for evaluation by the Federal German forces. Re-registered D-9510 (early 1963) and D-9511, they were operated under the aegis of the former Weser Flugzeugbau.
After evaluation of the original prototype at Fort Benning, Georgia, the U.S. Army placed a pre-series order in June 1963 for six S-64A’s with the military designation YCH-54A and allotted the serial numbers 64-14202 through -14207. 64-4256 probably is a cancelled order. These aircraft were delivered to the Fort Benning-based 478th Aviation Company beginning in June 1964. Five of these were operated with the 478th Aviation Company supporting the U.S. Army’s 1st Cavalry Division in Vietnam.
Sikorsky CH-54 (US Army / KYNG)
This unit took four of the machines to Vietnam for a thorough field evaluation, upon the successful conclusion of which the Army placed orders for fifty-four CH-54A production aircraft, 66-18408-18413, 67-18414-18431, and 68-18432-18459. In 1965, a CH-54 at Ft. Bragg, N.C. established a world record lift of 90 passengers. Eighteen more CH-54A’s were ordered in 1966, and total orders stood at about sixty in 1968, later aircraft having uprated -4A engines of 4620shp each.
A military version, designated CH 54A, gained three international height records in 1965; those involving a 2,000 kg payload to a height of 28,743 ft (8,761 m) and a 1,000 kg payload to a height of 29,340 ft (8,943 m), were unbeaten in mid 1972.
Loads which can be lifted by the S-64A/CH-54A include trucks or palletised containers holding a field hospital unit, 48 casualty litters, 67 troops or 10382kg of cargo; one CH-54A in Vietnam has successfully lifted 87 troops.
Meanwhile a Sikorsky-owned S-64A and the sixth aircraft of the U.S. Army’s original order have been used to further the acceptance of the type for the civil market. During 1967, N325Y carried out tests on behalf of the Los Angeles Airport Department with the 23-seat Budd XB-1 Skylounge pod, designed to speed connection between the city’s airports and the city centre. The S-64’s cargo pod is a box 8.36 x 2.69 x 1.98m.
The larger CH-54B version with twin 4800shp T73-P-700 turbines and 2300kg more lifting power, went into service with the US Army in 1969; eventual thirty-seven CH-54Bs (serials 69-18462 through -18498). The -B model Tarhe differed from the earlier -A primarily in having more powerful engines, high-lift rotor blades, a modified main rotor gearbox and rotor head, a payload capacity increased by some 5000 pounds, and dual-wheeled main landing gear.
Sikorsky CH-54B 69-18464
Thirty-seven CH-54B were built; 69-18460-18484, 70-18485-18490, and 71-18491/18498. Twenty-two universal carrier pods, 27’5″ long and 8’10” wide, used by these aircraft were serialled separately (68-18578-18599).
Also under development was the S-64B/CH-54B, an enlarged three-turbine version designed to lift a 16329kg payload.
In addition to its use by civil operators on a variety of duties, 80 were ordered as CH 54A/B Tarhes by the US Army. The US Army bought 97 with deliveries between June, 1964 and 1972, and in Vietnam was used to retrieve 380 downed aircraft, saving $210 million. The Tarhe served in a heavy-lift role in Vietnam, with the 478th and the 291st Aviation Companies. The Tarhe can carry sling loads, vehicles or other items on a special platform, or a detachable military pod for 45 troops, 24 stretchers, or 20,000 lb (9,072 kg) of freight. The last one was retired in 1993.
On several occasions, CH-54s even served as makeshift bombers; they were among the few American aircraft in Southeast Asia that were capable of carrying, and dropping, the 10000 pound ‘daisy-cutter’ bombs used to create instant helicopter landing zones by flattening all vegetation (and most structures) within an area several hundred yards in diameter.
On 18 April 1969, two commercial Skycranes were delivered to Rowan Drilling Company Inc of Houston, Texas, for operation in support of oil exploration and drilling operations in Alaska.
During the late 1960s and early 1970s the Tarhe was gradually superseded in front-line service by the CH-47B and -C Chinook, and all surviving CH-54s were subsequently transferred to the Army Reserve and National Guard. Withdrawal from frontline units did not signal the Tarhe’s immediate demise, however, for as of early 1986 seventy-one -A model machines are shared among Georgia, Kansas, Mississippi, Nevada and Pennsylvania, while the twenty-six surviving -Bs serve in Alaska, Alabama and Connecticut.
When repairs were needed to the 11000kg statue atop Washington’s Capitol dome, it was lifted away and then returned by a SkyCrane.
Only 97 Tarhes were built for the United States Army between 1964 and 1972. Seven Army National Guard units were still equipped with it by the beginning of the 1990s. Progressively replaced by the CH-47D, the last unit to give up its CH-54s was D Company, 113th Aviation, of the Nevada Army National Guard, based in Reno, in 1993.
Sikorsky also offered the Skycrane to commercial operators. The models S-64E (civil version of the CH-54A) and S-64F (derived from the CH-54B) were produced, while plans for a triple turbine version were not realized.
In January 1972 Erickson Air-Crane Company of Marysville, California, purchased the first S-64E, for logging and other heavylift tasks. Erickson Air-Crane Co LLC purchased the Type Certificate and production rights for S-64 from Sikorsky on 1 February 1992, and can construct new examples to improved Erickson S-64 Aircrane standard. Erickson also developed modifications for ex-U.S. Army CH-54s to bring them up to Aircrane standard.
Versions:
S-64A Under this designation the first of three prototypes flew for the first time 9 May 1962 and was used by the US Army at Fort Benning, Georgia, for testing and demonstration. The second and third prototypes were evaluated by the German armed forces.
CH-54A Six ordered by US Army in 1963 to investigate the heavylift concept, with emphasis on increasing mobility in the battlefield. Delivery of five CH-54As (originally YCH-54As) to the US Army took place in late 1964 and early 1965. A sixth CH-54A remained at Stratford, with a company-owned S-64, for a programme leading toward a restricted FAA certification, which was awarded 30 July 1965. Further US Army orders followed.
CH-54B On 4 November 1968 Sikorsky announced that it had received a US Army contract to increase the payload capacity of the CH-54 from 10 to 12.5 tons. The contract called for a number of design improvements to the engine, gearbox, rotor head and structure; altitude performance and hot weather operating capability were also to be improved. Two of the improved flying cranes, designated CH-54B, were accepted by the US Army during 1969. The original JFTD12-4A engines were replaced by two Pratt & Whitney JFTD12-5As, each rated at 3,579kW, and a gearbox capable of receiving 5,891kW from the two engines was introduced. Single-engine performance was increased, since the new gearbox receives 3,579kW from one engine, compared with 3,020kW on the CH-54A. A new rotor system was also introduced, utilising a high-lift rotor blade with a chord some 0.064m greater than that of the blades used formerly. Other changes included the provision of twin wheels on the main landing gear, an improved automatic flight control system and some general structural strengthening throughout the aircraft. Gross weight was increased from 19,050kg to 21,318kg.
S-64E FAA certification of the improved S-64E for civil use was announced in 1969, for the transportation of external cargo weighing up to 9,072kg.
S-64F Designation of a commercial version of the S-64.
Specifications:
S-64A / CH-54A Tarhe Engines: 2 x Pratt & Whitney JFTD12-4A (military T73-P-1), 3356kW / 4500 shp Rotor dia: 72 ft (21.95m) Length: 70 ft 3 in (21.4m) Height: 18 ft 7 in (5.67 m) Empty weight: 8724 kg Max wt: 42,000 lb (19,050 kg) External load: 9400 kg Max. speed: 127 mph (204 km/h) at sea level Crew: 2 Payload: 90 pax or 17,500 lb (7937kg) in detachable pod Payload: 22,400 lb (10,160kg) under-slung Max speed: 204 kph Cruise: 169 km/h Service Ceiling: 2475 m Max. range: 253 miles (407 km)
S-64E / CH-54A Engines: 2 x Pratt & Whitney JFTD12-4A (military T73-P-1) turboshaft, 3,356kW / 4,500 hp for take-off / max continuous 2,983kW. Rotor diameter 72 ft Main rotor 6 blades Length: 70 ft 3 in Gross weight 42,000lbs Fuel capacity standard: 3,328 litres Auxiliary fuel capacity: 1,664 litres Max cruise speed 110kts Ceiling: 13,000 ft Range: 253 miles
S-64F / CH-54B Engines: 2 x Pratt & Whitney JFTD12-5A (military T73-700) turboshaft, 3579kW / 4800 hp for take-off / max continuous 3,303.5kW. Main rotor diameter: 21.95m Fuselage length: 21.41m Height: 5.67m Max take-off weight: 21318kg / 47,000 lb Empty weight: 8981kg / 19607 lb Equipped useful load: 27,371 lb Payload max fuel: 18,225 lb Max sling load: 25,000 lb Fuel capacity standard: 3,328 litres Auxiliary fuel capacity: 1,664 litres Disc loading: 11.5 lb/sq.ft Pwr loading: 6 lb/hp Service ceiling: 10,000 ft Max cruise: 100 kt Max range cruise: 100 kt Cruising speed: 169km/h Range with max fuel: 370km / 1.9 hr ROC: 1300 fpm HIGE: 7200 ft HOGE: 2100 ft Payload: 9000kg in a standard container Seats: 4
The forerunner of an entirely new generation of production models, the S-62 was the company’s first amphibious helicopter, with a boat hull and powered by a single General Electric T58 turbine.
S-62 prototype
The Sikorsky S-62 was the first turbine-powered helicopter to be granted a type approval certificate by the U.S. Federal Aviation Agency, and was also the first type to pass new regulations introduced by the FAA to govern the operation of commercial passenger-carrying helicopters.
The design, drawn up in 1957-58, was based on using identical main and tail rotors and transmission systems, and other dynamic and mechanical features, of the proven piston-engined S-55. The fuselage was entirely new, being designed for fully amphibious operation with a flying-boat hull and main undercarriage wheels semi-retractable within the two outrigged stabilising floats. Power was provided by a single General Electric shaft turbine engine, mounted centrally above the main cabin and accommodation provided for a 2-man flight crew and 10 airline passengers or 12 troops.
Two S-62 prototypes were completed, with 1050shp T58-GE-6 engines derated to 670shp. The maiden flight on 22 May 1958, and subsequent world-wide demonstration flights, were made by N880, while N972 carried out trials for the FAA type certificate which was awarded on 30 June 1960; and a few days later the first production machine, designated S-62A, was delivered to a commercial customer.
Later S-62A’s have CT58-100 or -110 engines of 1250 (derated to 730) shp. The S-62B is essentially similar to the A model, but employs the rotor system of the Sikorsky S-58 with the main blades shortened by 0.33m. In February 1962, after service trials with a modified S-62A, the U.S. Navy ordered four of these aircraft on 21 June 1962 as HU2S-1G’s (redesignated as HH52A’s on September 1962 before delivery) for the U.S. Coast Guard. Initial deliveries, under the designation HH-52A and named Seaguard, were made in January 1963. This version powered by a 932kW CT58-GE-8 engine was replaced by the HH-3 Pelican.
Sikorsky HH-52A
In all, ninety-nine were built; 1352 to 1379, 1382 to 1413, 1415 to 1429, 1439 to 1450, and 1455 to 1466.
The HH 52A can carry six litters and can hoist 600 pounds on a cable at¬tached to an electric winch with an explosive guillotine cutter. The engine is a GE turbine that generates 1,250 shaft horsepower, de¬-rated, on this Coast Guard version to only 830 shp by limiting the size of the fuel flow orifices.
HH-52s based at Houston, Texas, frequently practised recovery of the NASA Apollo astronauts. One US Coast Guard machine was used in the film Airport ’77.
Subsequent naval orders for the HH-52A had raised the total to eighty-four by mid-1968 and it has been in use since early 1963. The HH-52A has the T58-GE-8 engine, military version of the CT58-110, and automatic stabilisation equipment. Additional features for coastal search and rescue work include a fold-down rescue platform and boat-towing gear. A rescue hoist can be mounted above the starboard cabin door to lift a maximum load of 272kg, or the S-62A can lift a 1361kg slung load by means of an under-fuselage hook.
Originally designated S-62B, the 1958 S-63 was S-62 with S-58 rotor system,
The S-62C is the equivalent of the HH-52A for commercial and foreign military customers. Apart from the U.S. Coast Guard, which remains the largest user of the type, the biggest single operator of S-62’s is Petroleum Helicopters Inc, which has a fleet of six for work in support of offshore oil-drilling operations in the Gulf of Mexico. Of the forty-six S-62 type helicopters ordered, up to summer 1968, other than those of the USCG, nearly half were for customers in Japan, where Mitsubishi hold the licence. Nine examples were built under licence for service with Japanese Maritime Self- Defence Force (JMSDF).
By mid-1993, no military, and only a very small number of civilian, S-62s remain in use.
Officially listed as an HSS-2, the U.S. Navy’s BuNo. 148033 was actually a Sikorsky S-61F compound research helicopter sponsored by the Army and Navy. Sikorsky tested the S-61F compound helicopter, an SH-3A with a new, streamlined fuselage, fully retractable undercarriage, swivelling tail rotor and 9.75m span wings supporting two 1350kg Pratt & Whitney J60-P-2 turbojets engines to complement the two 1,200 shp General Electric T58-GE-8B turboshafts. The five-bladed rotor shown here was later replaced by a six-bladed rotor.
First flight as a compound helicopter was on 21 May 1965. This aircraft has reached a level speed of 390km/h.
The fuselage was used as ejection system test-bed for the S-72 RSRA.
Sam Grober, 22.01.2010 I was privileged to fly in that aircraft as a structural flight test engineer. The day I flew in it, we obtained 208kts, indicated, with the main rotor at low pitch, with almost zero MR thrust, with both J60’s at MC HP.