Micro Aviation (NZ) B-22 Bantam

Continuing development and improvements to the B10 design resulted in the B20 model. Requests kept flooding in to the factory for a two-seater version and it was not long before the B22 came on the scene. Sporting dual seats and controls. In 1985 the Micro Aviation NZ Ltd, B22 Bantam, made its successful maiden flight from the company’s Te Kowhai base – a two-place microlight. At the hands of Max Clear, co-founder of the company, the aircraft began a series of proving flights. The B22 model is aimed at the flight training market.

Basically a stretched version of the popular B20, the side-by-side two-seater incorporates a number of new design features including lift struts which replace the two outer flying wires to each wing. However whilst the two inner flying wires have been retained, gone is the familiar kingpost and associated landing wires. A redesigned empennage now means that fin and stabilizer are interchangable, reducing complexity and keeping construction cost down. These refinements were to be incorporated into all future production B20 models as well.

A redesigned wing, incorporating a higher lift aerofoil section, utilises similar construction techniques as the single seat Bantam but an increased span – now 32 feet – gives the B22 162 square feet of wing area – an increase of more than 10 percent. Full span flaperons have been retained. Power is supplied by the Austrian Rotax 503 with an integral gearbox driving a locally manufactured 62″ x 36” Perry prop. Fuel is contained in a 29 litre cylindrical aluminium tank (sufficient fuel for more than 2.5 hours of flying) designed and manufactured by John Smith, the other partner in this venture. Situated directly behind the seats, the tank has an external site gauge easily visible in flight. A wide fibreglass pod and windshield, designed by Micro Aviation and built by Ultralight Aircraft Manufacturing at Ardmore, provides protection while permitting excellent visibility.

Six B-22 Bantams were built, the first flying on 15 January 1986, and – after the paperwork had exceeded the weight of the B-22 Bantam and test pilots had flown a trouble free 150 hours – the type certificate came to hand.
Further impetus to the project was added by the constant stream of visitors to the Te Kowhai hangar, more than a few matching enthusiasm with orders. With a more powerful Rotax 582 engine, it became the standard production model in 1986. Twenty B-22s were completed during 1986; the 50th Bantam being completed shortly after Christmas 1986.

An agricultural spraying version was designated the B22AG.

When the Jabiru engine was first fitted to the B22 it was called the B22J Bantaroo, though this label was soon dropped. The B22J increased gross weight from 377kg to 430kg.

Bantam B22J

Not that development stopped here either, although all of the models were Type approved in New Zealand, it was found that in order to gain both International recognition and approval to use the aircraft as a trainer, called for the production of a fully Certified version.

Bantam B22J

As a result the factory geared itself up for this mammoth task. The wing was re-designed with a wider chord, shorter span and Clark-Y airfoil section, plus two more ribs. Changes were also made to the tail section, flaperons and cockpit, to name a few. The New Zealand Department of Civil Aviation supervised, tested and advised throughout this long drawn out process, finally awarding the new B22S full certification status in 1995.

Refinements made the vertical stabiliser and rudder interchangeable with the horizontal stabiliser and more eyebolts in the aileron and rudder and new instrument panel. With the introduction of the B22S in 1994, the serial sequence changed to year then number, at 94-001. The S suffix related to the British CAR regulation section S, including a fuel cock and a shortened fuel tank.

The Bantam B22S and B22J (with the new Jabiru 4-stroke engine) models are marketed in a number in a number of countries with in excess of 240 units having been produced. A paraplegic version with modified flght controls was also available.

Under development in 2009 was the B22UL powered by a ULPower UL260i engine with Full Authority Digital Engine Control, producing 71kW (95hp).

Gallery

Stall: 23 kt / 26 mph / 43 kmh
Cruise: 56 kt / 64 mph / 104 kmh
VNE: 80 kt / 92 mph / 148 kmh
Empty Weight: 176 kg / 388 lbs
MTOW Weight: 430 kg / 948 lbs
Glide Ratio: 7:1
Take-off distance (50ft obstacle): 100 ft / 30 m
Landing distance (50ft obstacle): 100 ft / 30 m

Engine: Rotax 503, 48 hp.
Wing span: 9.8m
Length: 5.5m
Empty wt: 144kg
MAUW: 356 kg
Max cruise: 104 kph
Range: 260km

Engine: Rotax 532, 64 hp.

Engine: Rotax 582, 63 hp
Wing span: 9.03 m
Wing area: 15.1 sq.m
MAUW: 378 kg
Empty weight: 176 kg
Fuel capacity: 40 lt
Max speed: 113 kph
Cruise speed: 105 kph
Minimum speed: 42 kph
Climb rate: 3.4 m/s
Certification: BCAR S
Seats: 2
Price (1998): £18,794

B22J
Engine: 4 cylinder Jabiru 2.2 lt.
Gross weight: 430kg

B22S
Engine: Rotax 582

B22UL
Engine: ULPower UL260i, 95 hp.

Micro Aviation (NZ) B-20 Bantam

The B-10, too heavy for Class 1 microlight operation, was refined into the lighter B-20 with a new wing and tailplane section, less drag and a lighter engine. Refinements to the B10 design included pull-on sailcloth and fabricated ribs, resulting in the B20 designation. Appearing much trimmer and performing as well, if not better, than the heavier and more elaborate B-10 Bantam. First flown on 23 December, the B-20 was designed specifically to a lower empty weight in order to meet the microlight philosophy of a very basic flying machine. The result was a Bantam with somewhat better performance than the B-10 and the only penalty being a smaller fuel tank with consequently less endurance. The geared Rotax fitted to the B-20 is much quieter than the belt driven version fitted to the B-10, one B-10 owner has already made the conversion to a geared engine.
Designed by the Max Clear and John Smith design team at Te Kowhai, the B-20 has replaced the B-10 on the production line. The first production B-20 (s/n 0015) was delivered south by pilot Otto Gram to the South Island’s West Coast in early February. After a production run of 17 were built during 1985, the B-20 itself was superseded by the B-22. Two were exported to Australia. There were minor differences, the most significant being the “flaperons” which enhanced an already excellent take-off performance with a reduced approach speed. Conventional 3-axis controls.

Whereas the B 10 was an individually constructed (or at least individually finished) aircraft, the B 20 was the built as the start of the assembly line at Micro Aviation at Te Kowhai.

The B 20 had the same basic airframe as the B 10 but with a differently shaped pod and without the drooped wingtips. It had a tapered wing and a different airfoil to the B 10. It also had pre-sewn covers for the flying surfaces (whereas the B 10 had ceconite fabric glued to the airframe). Original examples had a Rotax 447 engine. 15 Bantam B 20s were made at Te Kowhai before production geared up with Micro Aviation producing the two seat Bantam B 22.

Whereas the B 10 was an individually constructed (or at least individually finished) aircraft, the B 20 was the built as the start of the assembly line at Micro Aviation at Te Kowhai.

The B 20 had the same basic airframe as the B 10 but with a differently shaped pod and without the drooped wingtips. It had a tapered wing and a different airfoil to the B 10. It also had pre-sewn covers for the flying surfaces (whereas the B 10 had ceconite fabric glued to the airframe). Original examples had a Rotax 447 engine. 15 Bantam B 20s were made at Te Kowhai before production geared up with Micro Aviation producing the two seat Bantam B 22.

Engine: Rotax 447, 40 hp.
Wing span: 8.69m.
Length: 5.15m.
Empty wt: 114 kg.
MAUW: 250 kg.
Max cruise: 93 kph.
Range: 170 km.

Micro Aviation (NZ) B-10 Bantam

The MICRO Aviation (NZ) B-10 Bantam became the first New Zealand designed microlight to receive full CAD type approval following successful flight trials at Te Kowhai. Production facilities at Te Kowhai were set up in 1984 to manufacture the first ten Bantams (all pre-sold) and since the type approval further Bantams have been built.

Designed by John Smith and Max Clear, and based on the Phantom ultralight, the B-10 first flew, piloted by Keith Trillo, on 16 November 1983. A further 12 B-10 Bantams followed, more or less identical apart from paint schemes and fin and rudder configuration. All performed well – so well in fact that the owner of the last B-10 built borrowed the plans and another two came into being in the Cambridge district at the hands of the Williams brothers.

ZK-KGG –Owner/Pilot Brian Fletcher

The B-10, too heavy for Class 1 microlight operation, was refined into the lighter B-20 with a new wing and tailplane section, less drag and a lighter engine. Production ended when superseded by the B-20 Bantam. Conventional 3-axis controls.

Engine: Rotax 503, 50 hp.
Wing span: 28 ft 6 in (8.69m).
Wing Area: 146.459sq.ft.
Length: 17 ft (5.15m).
Empty wt: 127 kg.
MAUW: 250 kg.
Maximum Design Load Factors: +9G, -6G.
Maximum Level Speed: 54 knots
Maximum Cruising Speed: 50 knots
Economical Cruise: 40 knots
Stalling Speed: 21 knots
Vne: 70 knots
Maximum Rate Of Climb: 550fpm
Range: 200 nautical miles.

Micro Aviation (NZ) Ltd

In 1983 Max Clear (Inventor, and founder of Micro Aviation) saw the need for a fun, stable, affordable aircraft, which could be mostly maintained by the owner, so he designed and built the first Bantam Mircolight.
1985: Micro Aviation (NZ) Ltd, C/- Post Office, Te Kowhai.
In March 1993, Max Clear bought out his partners John Dick and John Smith.

Max Clear

2009: Limmer Rd, Te Kowhai, RD 8, Hamilton 3288, New Zealand.

Max Clear died in November 2010 and the entire manufacturing operation was made available for sale.

By 2013 almost half of the production was exported to seven countries. The Bantam Aircraft Manufacturing Plant was relocated to Mandeville, New Zealand, with Colin & Maeva Smith having spares available for all models.

The latest production Model Bantam – the B22UL, with a 4 cylinder, 4 stroke UL 260i engine, was undergoing its final Certification tests.

Micro Aviation Pulsar

Pulsar III

Of all metal construction, the Pulsar III’s use of an aerofoil section for the leading edge spar plus round-out improved its speed range and low-end performance.

Pulsar III
Engine: Rotax 582, 64 hp
Wing span: 9.2 m
Wing area: 15 sq.m
MAUW: 450 kg
Empty weight: 146 kg
Fuel capacity: 60 lt
Max speed: 160 kph
Cruise speed: 130 kph
Minimum speed: 50 kph
Climb rate: 6 m/s
Fuel consumption: 10 lt/hr
Certification: Espagnole
Seats: 2
Price (1998): 135 000 Fttc
Kit price (1998): 71 900 Fttc

Micro-Aviation Two-seat Trainer

Side by side two seat single engined high-wing monoplane with conventional three axis control. Wing has swept back leading and trailing edges, and tapering chord; no tail. Pitch/roll control by stabilators; yaw control by tip rudders; control inputs through stick for pitch/roll and pedals for yaw. Cantilever wing; wing profile NACA 23015; double-surface. Undercarriage has three wheels in tricycle formation; suspension on all wheels. Push right go right nosewheel steering connected to yaw control. Brake on nosewheel. Aluminium tube/wood/steel tube framework, partially enclosed. Engine mounted below wing driving pusher propeller.
Seeing the need for training aircraft, Micro Aviation decided at the end of 1981 to launch some two seater microlights. To this end, the firm asked Don Mitchell to give it the benefit of his experience in this matter and a prototype called the Two Seat Trainer was duly shown at Oshkosh in August 1982.
By 1983 it has not gone into serious production. The aircraft shown was a direct development of the B10 Mitchell Wing, enlarged and strengthened. It was intended that the two-seater should use a Konig SD570 four cylinder two stroke engine.

Engine: Konig SD570, 28 bhp at 4200 rpm.
Power per unit area 0.16hp/sq.ft, 1.7 hp/sq.m.
Wing span 38.0 ft, 11.58 m.
Mean chord 4.8 ft, 1.45 m.
Total wing area 181 sq.ft, 16.8 sq.m.
Wing aspect ratio 8.0/1.
Empty weight 240 lb, 109kg.
Max take off weight 640 lb, 290 kg.
Payload 400 lb, 181 kg.
Max wing loading 3.55 lb/sq.ft, 17.3 kg/sq.m.
Max power loading 22.9 lb/hp, 10.4kg/hp.
Load factors +6.0, 6.0 design.
Stalling speed 24 mph, 38 kph.
Max climb rate at sea level 400ft/min, 2.0m/s.
Take off distance 350ft, 107m.

Micco SP26

Micco has gotten FAA approval for its SP26 two-seat taildragger, a re-engined version of the company’s SP20. Both airplanes are modern versions of the Meyers 145, designed in the 1940s.
The price in 1999 was US$199,500. The SP-26A sold for $329,000

Micco SP26
Engine: Lycoming IO-540-T4B5, 260 hp@2700@SL
TBO: 2000 hr
Fuel type: 100/100LL
Propeller: Hartzell CS/78 in
Landing gear type: Conv./Retr.
Max ramp weight: 2850 lb
Gross weight: 2850 lb
Landing weight: 2680 lb
Empty weight, std: 2040 lb
Useful load, std: 810 lb
Payload, full std. fuel: 402 lb
Usable fuel, std: 68 USG
Oil capacity: 8 qts
Wingspan: 30 ft. 4 in
Overall length: 24 ft. 1 in
Height: 6 ft. 6in
Wing area:156.6 sq. ft
Wing loading: 18.2 lbs./sq. ft
Power loading: 10.9 lbs./hp
Wheel base: 10 ft. 4 in.
Wheel size: 6.00 x 6 in
Seating capacity: 2
Cabin width: 43 in
Cabin height: 39 in
Baggage capacity: 100 lb /14 cu.ft
G-limits: +6/-3
Cruise speed 75% power @ 6,500 ft.: 155 kt
Max range (w/ reserve) 75% power: 800 nm
Max range (w/ reserve) 55% power: 1040 nm
Stall speed (gear, flaps up): 55 kt
Stall speed (gear, flaps down): 49 kt
Best rate of climb (SL): 1500 fpm
Service ceiling: 18,000 ft
Takeoff ground roll: 800 ft
Takeoff over 50-ft. obstacle: 1100 ft
Landing ground roll: 700 ft
Landing over 50-ft. obstacle: 2000 ft

Micco SP26A
Engine: Lycoming IO-540-T4B5, 260 hp@2700rpm@SL
TBO: 2000 hr
Fuel type: 100/100LL
Propeller type: Hartzell 3-blade, 78 in
Landing gear type: Conv./Retr
Max ramp weight: 2850 lb
Gross weight: 2850 lb
Landing weight: 2850 lb
Empty weight, std: 2040 lb
Useful load: 810 lb
Useful fuel: 96 USG
Payload: 402 lb
Oil capacity: 12 qts
Wingspan: 30 ft. 4 in
Overall length: 24 ft. 1 in
Height: 6 ft. 6 in
Wing area: 156 sq. ft
Wing Loading: 15.6 lbs./sq.ft
Power loading: 10.9 lbs./hp
Seating capacity: 2
Cabin width: 43 in
Cabin height: 39 in
Baggage capacity: 100 lb
Cruise speed 75% power: 155 kt
Fuel consumption 75% power: 14.3 USG/hr
Fuel consumption 65% power:12.4 USG/hr
Max range 75% power: 800 nm
Max range 55% power: 1040 nm
Vso: 49 kt
Best rate of climb, SL: 1500 fpm
Service ceiling: 14,000 ft
Takeoff ground roll: 800 ft
Takeoff over 50 ft. obstacle: 1100 ft
Landing ground roll: 700 ft
Landing over 50 ft. obstacle: 1600 ft

Micco SP20

A modern versions of the Meyers 145, designed in the 1940s.

1999 SP20
Engine: Lycoming IO-360-C1E6, 200 hp
TBO: 2000 hr
Propeller: Const. spd.
Landing gear type: Conv./Retr.
Gross weight: 2600 lb
Empty weight, std: 1800 lb
Useful load, std: 800 lb
Fuel capacity: 73 USG
Wingspan: 30 ft. 4 in
Overall length: 24 ft. 1 in
Height: 6 ft. 6 in
Wing area:156.6 sq. ft
Seating capacity: 2
Cabin width: 43 in
Cabin height: 39 in
Baggage capacity: 100 lb
Cruise speed 75% power: 140 kt
Cruise speed 65% power: 133 kt
Max range (w/ reserve) 75% power: 800 nm
Max range (w/ reserve) 65% power: 920 nm
Fuel consumption 75% power: 10.5 USgph
Fuel consumption 65% power: 9.1 USgph
Stall speed (gear, flaps down): 43 kt
Best rate of climb: 950 fpm
Service ceiling: 12,000 ft
Takeoff ground roll: 600 ft
Landing ground roll: 700 ft

Meyers Orbit Air

1990

David Meyers began development of a single seat ring design called Orbit Air in 1988 and obtained a patent for it in 1991. Orbit Air began as an unpowered craft in 1990 as it was tested by being towed down the runway to evaluate the wing’s stability and lift. Various follow-on testing programs have resulted in five configuration changes.

Changes included fitting a 40 hp Kawasaki 440 engine with a three blade, 62 inch propeller in both tractor and pusher positions. The down angled ring wing has also been moved to an up-tilt position, the cockpit area was reworked, and the tail surfaces and landing gear were redesigned.

1994

The primary structure is a 6061-T6 aluminium structure, but the wing and control surfaces are Stits PolyFiber covered wood. The wing employs leading and trailing edge spars that are 1.125 inch in diameter with 30 built-up quarter inch fir and mahogany plywood ribs. It is canted upward 15 degrees with a 12 foot span and a maximum chord of four foot 5 inches (in the 1995 configuration). Wing area is 100 sq.ft. Ailerons of five foot span and 9 inch chord are fitted within the wing just forward of the propeller.

Version 5

An elevator is installed in the trailing edge of the wing under a 4.5 foot rudder. The seat is a weight shift type.

Version 5

Orbit Air is 21 feet long and 7 feet high. Flight tests were only short hops to 100 ft altitude down a 3100 ft runway. Meyers claims that the airplane will take-off at 40 mph, cruise at a maximum 55 mph, and stall at 30-35 mph. Development and testing were continuing.