EH EH.101 Merlin

Merlin HM.3

The EH 101 has its genesis in an SKR (Sea King Replacement) study by the British MoD (Navy) in 1977. Westland responded with a proposal designated WG.34, but meanwhile the Italian navy had come up with a similar requirement, though one with the accent on shore basing rather than operations from warships. Westland and Agusta decided to collaborate, formed EHI (Elicotteri Helicopter Industries Ltd) in June 1980 and drew up the design for the EH 101 as the next generation helicopter for the British and Italian navies. The same basic machine is also being developed as a civil passenger and utility cargo trans¬port whose engines, rotor systems, airframe and main systems are common with those of the naval variant. The main cabin is 6.5 m (21 ft 4 in) long, 2.5 m (8 ft 2½ in) wide and, allowing for interior soundproofing, 1, 82 m (5 ft 11½ in) high, all dimensions exactly tailored to the missions, as are the folded dimen¬sions for easy shipboard stowage. The maritime roles for which the EH 101 has been designed are ASW, anti ship surveillance, anti surface vessel strike, amphibious operations, SAR, AEW and vertrep (vertical replenishment). The main five blade rotor has composite blades with extended chord tips of the BERP type, while the tail carries a four blade rotor and can be power folded, like the main rotor blades, for reduced overall dimensions.

The EH.101 prototype, with few of the features of the final aircraft, flew on 9 October 1987. There were nine EH-101 pre-production aircraft, starting with PP.1 which first flew on 9 October 1987 at Yeovil. The nine pre-production EH-101s are flying over 4000 hours of flight development and a 6000 hours maturity and reliability programme to ensure that EH-101 enters service as a fully proven helicopter.

On 15 June 1989 the fourth EH.101 prototype (PP4, ZF644) made its first flight. 1989 included the first flights of PP5 ZF649 and PP6, the UK Merlin and Italian anti-submarine version respectively.

EH.101 prototype PP4, ZF644

The first of nine pre-production prototypes made its first flight on 9 October 1987, followed by the second on 26 November. All nine EH 101s were flying by 1990.

PP.3, the first civil variant, flew in September 1988 followed by PP.6, the Italian Navy variant in May 1989. PP.4, the basic naval development aircraft, first flew at Yeovil in June 1989 and was later fitted with Rolls-Royce RTM322 engines. PP.4 was destroyed in a crash on 7 April 1995 during high-altitude trials. PP.5, the Royal Navy Merlin variant first flew in October 1989 followed by PP.7, the rear ramp basic military utility variant, which flew in Italy in December 1989. PP.8, the pre-production Heliliner, first flew in April 1990, followed by the last pre-production aircraft PP.9, which first flew in December 1990. PP.9 is fitted with a rear ramp and has been engaged in a variety of flight development trials including undertaking the civil certification, along with PP.8 who will undertake an extensive maturity programme.

The advanced five-bladed rotor system, and newly-designed rotor head, is built around a titanium hub surrounded by composites allowing multiple load paths for greater safety and damage tolerance. The helicopter has a full computerised fuel management system, triple hydraulic systems, two MIL-STD 1553B multi-plex databuses and includes a comprehensive Health and Usage Monitoring System (HUMS).

EH-101 has an advanced ergonomically designed “glass cockpit” with six high definition, full colour displays making for reduced pilot workload and an all weather operational capability. The digital automatic flight control system (AFCS) incorporates dual, duplex architecture providing automatic stabilisation and autopilot facilities, allowing single pilot operations in both VFR and IFR conditions.

The first production EH101 civil utility version first flew on 17 June 1997 at the Agusta Vergiate aeesmbly plant.

In the civil version, avionics also include two air data computers, AHRS, VOR/ILS, Marker Beacon System, Weather Radar, RAD ALT, ADF, ATCST, DME, Standby Compass, Artificial Horizon, Flight Management System, Hyperbolic Navigation and a Global Positioning System (GPS).

Early examples were to be powered by three General Electric CT7-2A turboshafts, although later production aircraft may have the Rolls-Royce/Turbomeca RTM.322. Three versions are currently planned: a naval EH.101 for land- or ship-based ASW/ASV operations, equipped with a 360 degree scan search radar (Ferranti Blue Kestrel for the Royal Navy) in a chin radome, dipping sonar and/or sonobuoys, Racal ESM, up to four homing torpedoes and anti-shipping missiles; a utility version to carry 28 troops or cargo; and a 30-seat commercial variant for civil use. The airframe is structurally similar for all versions, with a high degree of commonality, although the naval EH.101 features a folding tail section for shipboard stowage and the utility variant has a rear loading ramp.
Westland rolled out the prototype triple-turbine EH.101 on April 7 1987, and the first flight was originally scheduled for late May.
In September 1991, the Royal Navy ordered 44 maritime EH-101/Merlins. 42 being ordered by the Italian Navy. Canada has also selected the ASW variant by 1990. Other variants are a tactical transport and the civil Heliliner. Engines will be either three 2,100 shp (1 566 kW) R-R Turbomeca RTM 322 turboshafts (in the Merlin) or 1,682 shp (1 254 kW) GE T700-401As. First Civil variant went to the Tokyo Police in 1998.

In the Utility/Support Helicopter role EH-101 can carry 30 combat troops, or lift internal freight weighing 4350kg or external loads up to 5000kg. The cabin can accommodate light vehicles, a light gun, crew and ammunition or 16 stretcher cases.
On 9 March 1995 the UK Government confirmed an order for 22 EH-101 Support Helicopters/Utility variants for the Royal Air Force.
The Merlin HC3 contract was awarded in June 1995 and entered service on 17 July 2001, a troop carrying variant. There are five main rotor blades, with advanced aerofoil section and BERP (British Experimental Rotor Programme) high speed tips. The tail rotor is slightly offset to port and has a four-bladed assembly. The Naval variant has a folding tail pylon and main rotor blades. The RAF utility variant has a folding rear ramp and has provision for pintle-mounted machine guns in the door or on the ramp, a chin turret for 12.7mm machine gun and stub wings for rocket pods. There is also provision for rapid installation of a FLIR turret which is carried beneath the nose, an in-flight refuelling (IFR) probe positioned beneath the nose offset to starboard, and for an SAR hoist on the starboard side. The utility Merlin is fully night vision goggles compatible and also carries infra-red countermeasures and radar warning receivers.

The airframe is constructed largely from composite materials with parts of the structure being manufactured in Italy and the UK and with final assembly on the production line at Yeovil. The helo’s state-of-the-art “glass cockpit” looks exceptionally modern and is easily comprehensible for the two flight crew. A third crew member, the loadmaster, assists in looking after those in the cabin, or the on-board load, plus acts as a handy lookout during field landings or take-offs and during low-level flying.
Designated CH-149 Cormorant with the Canadian military.
Four EH.101 HEW (heliborne early warning) variant were to be delivered to the Italian Navy along with 16 other anti-submarine/amphibious variants.

EH US 101

On December 18 2003, the US Department of Defense (DoD) issued a Request for Proposals to replace eleven VH-3D Sea King and eight VH-60N Whitehawk in the Marine One role. The US101 variant of the EH101 was selected on January 2005 and awarded a $1.7 billion contract. More than 200 suppliers in 41 states support Team US101, led by Lockheed Martin with team-mates Agusta Westland and Bell Helicopter Textron. Suppliers include some of America’s leading aerospace companies, such as General Electric, ITT, Northrop Grumman, Kaman Aerospace and Palomar Products. 80 Percent of the US101 was to be made in the USA and the rest made in England and Italy. However, on June 2009, the US Navy formally terminated the VH-71A Kestrel contract.
The first VH-71 made its initial flight on for delivery to NAS Patuxent River, Maryland.

Gallery

EH 101 Merlin
Length : 62.664 ft / 19.1 m
Height : 21.982 ft / 6.7 m
Rotor diameter : 61.024 ft / 18.6 m
Max take off weight : 28665.0 lb / 13000.0 kg
Weight empty : 20506.5 lb / 9300.0 kg
Max. speed : 160 kts / 296 km/h
Cruising speed : 140 kts / 259 km/h
Initial climb rate : 1673.23 ft/min / 8.50 m/s
Service ceiling : 14108 ft / 4300 m
Range : 500 nm / 926 km
Engine : 3 x General Electric T 700 GE-401A, 1260 shp
Fuel capacity : 1136 gal / 4300 lt
Crew : 2
Payload : 30-35 pax

EH-101
Engine: 3 x Rolls-Royce Turbomeca RTM 332 turboshaft, 1724kW at take-off
Main rotor diameter: 18.59m
Length with rotors turning: 22.81m
Height with rotors turning: 6.65m
Max take-off weight: 13530kg
Empty weight: 7121kg
Cruising speed: 278km/h
Range: 555km

Heliliner
Engine: 2 x GE CT7-6 or R-RTM RTM322.
Instant pwr: 1500 or 1565 kW.
Rotor dia: 18.6 m.
MTOW: 14,290 kg.
Useful load: 5350 kg.
Max cruise: 150 kts.
Max range: 740+ km.
Seats: 33.

Naval
Engine: 3 x GE T700-T6A.
Instant pwr: 1278 kW.
Rotor dia: 18.6 m.
Length (folded) 15.9 m.
No blades: 5.
Empty wt: 8620 kg.
MTOW: 13,000 kg.
Payload: 6095 kg.
Max speed: 167 kts.
Max range: 926 km.
Service ceiling: 15,000 ft.
Crew: 1/2. Pax: 45.
Endurance: 5 hr.

Utility
Engine: 3 x GE CT7-6.
Instant pwr: 1432 kW.
MTOW: 14,288 kg.
Payload: 7010 kg.
Max speed: 167 kts.
Max range (aux fuel): 2093 km.
HOGE: 15,000 ft.
Service ceiling: 15,000 ft.

Merlin
Engine: 3 x R-RTM RTM322.
Instant pwr: 1724 kW.
MTOW: 13,000 kg.
Payload: 3900 kg.
Max speed: 167 kts
Max range: 926 km.
Service ceiling: 15,000 ft.
Crew: 1/2.
Pax: 45.

Merlin HM.1
Engines: 3 x Rolls-Royce Turbomeca RTM322-01 turboshaft, 2,312 shp
Instant pwr: 1724 kW.
Empty Weight: 23,149lbs (10,500kg)
Maximum Take-Off Weight: 34,392lbs (15,600kg)
Length: 74.84ft (22.81m)
Width: 60.99ft (18.59m)
Height: 21.82ft (6.65m)
Maximum Speed: 192mph (309kmh; 167kts)
Maximum Range: 863miles (1,389km)
Rate-of-Climb: 2,000ft/min (610m/min)
Service Ceiling: 15,010ft (4,575m)
Crew: 1/2
Pax: 45
Hardpoints: 2

Merlin HC.2

Merlin HC.3
Engines: 3 x Rolls-Royce Turbomeca RTM 322-02/8, 2,240 shp each.
Average cruise: 150 kts (173 mph).
Range: 700 miles (1,129 km).
Max load: 3,120 kgs (6,878 lbs)
Max internal load; 24 combat equipped troops / 4,535 kg (10,000 lbs) max underslung load.

EH.101 HEW

EFW N-20 Aiguillon / N-20.01 /N-20.2 Arbalète

The N-20 “Aiguillon”

The EFW N-20 “Aiguillon” (English: Stinger) was Switzerland’s first jet fighter aircraft. The Swiss Federal Aircraft Factory developed a design for a four-engined swept winged fighter following the end of the Second World War. The aircraft was to be powered by four turbofan engines buried in the wings, with the bypass air feeding cold-air pipes each side of the engine, being routed through a combustion chamber where additional fuel could be burned as a form of reheat, or deflected though large slots on the upper and lower wings to act as aerodynamic flaps or thrust reversers. Two engines could be shut down in flight to increase range. It was planned that the N-20 would carry its armament in a detachable weapons bay, capable of carrying large loads of cannons, rockets or bombs.

It was initially planned that the aircraft’s engines would be designed and built by the Swiss company Sulzer, but they abandoned this project in 1947, so the British Armstrong Siddeley Mamba turboprop was chosen as the basis for the N-20’s engines, with the propeller reduction gear replaced by a low pressure compressor.

A 3/5 scale wooden glider, the EFW N-20.01 was built to allow testing of novel wing shape, this flying on 17 April 1948. Although the glider was destroyed in a landing accident, it had successfully proven the design, and was followed by a similar sized powered test aircraft, the EFW N-20.02 Arbalète (Crossbow), powered by four 0.98 kN (220 lbf) Turboméca Piméné, mounted above and below the wings, this flying on 16 November 1951. It proved to have good manoeuvrability and reached a maximum speed of 750 km/h (466 mph).

The full scaled aircraft was estimated to have a maximum speed of 1,095 km (680 mph), but the initial converted Mamba, the SM-1, which was test-flown under a de Havilland Mosquito in 1948 and was the first turbofan to fly, did not generate adequate thrust. Considerable further work was required for the definitive two-shaft SM-5 engine, which was meant to generate 14.7 kN (3,300 lbf) thrust. The prototype was completed in 1952 and, fitted with four SM-1 engines, flew briefly during a taxi test on 8 April 1952, but the development of the engine and the N-20 aircraft was cancelled soon afterwards.

N-20.2 Arbalète

Gallery

N-20
Powerplant: 4 × Armstrong Siddeley Mamba turbofan, 6.2 kN (1,400 lbf) thrust each
Length: 12 m (41 ft)
Wingspan: 12.60 m (41 ft 4 in)
Height: 4 m (12 ft)
Wing area: 53 m2 (570 sq ft)
Gross weight: 8,709 kg (19,200 lb)
Crew: 1

F+W N-20-2 Arbalète
Engines: 4 x Turbomèca Piméné jet, 100 kp thrust
Length: 7.53 m
Span: 7.56 m
Height: 2.30 m
Wing area: 12.63 m²
Empty weight: 1540 Kg
MAUW: 1800 Kg
Useful load: 190 Kg
Max. speed: 720 km/h
ROC: 5m / s
Ceiling: 8000 m
Range: 250 Km

F+W N-20.10 Aiguillon
Engines: 4 x Swiss Mamba SM-01 turbofan with plenum chamber burners and thrust reversers,
Thrust: 620 kp
Length: 12.5 m / 41 ft 0 in
Wingspan: 12.6 m / 41 ft 4 in
Height: 3.13 m / 10 ft 3 in
Wing area: 54.0 sq.m / 581.25 sq ft
Max. speed: 1000 km/h / 621 mph
T/O weight: 9000 kg
Max. speed: 1000 km/h
Ceiling: 14000 m

EFW Baade 152

The political ambition of the East German politburo and the cancellation of the Alekseyev 150 Soviet bomber project led to the return to East Germany in 1953 of a group of German engineers and scientists deported to Russia in 1945. They were sponsored to proceed with one of the many commercial designs that they had formulated while in Russia.

One of these was the 72 seat 152 airliner, which was based on their experience with the Alekseyev 150 and would be powered by a development of the Junkers Jumo turbojet engine named Pirna 014. The design team was led by Brunolf Baade, a former Junkers designer, and the 152 descended from a bomber design started by Junkers during WW2.

The prototype had a glazed nose and an unusual undercarriage arrangement featuring a single central gear assisted by wingtip pod-mounted outriggers, and was completed in May 1958. Late availability of the Pirna engines meant the prototype first flew with Tumansky Rd-9b engines. On its second flight, while rehearsing for the Leipzig trade fair, the prototype 152 crashed due to pressure equalization problems between the multifarious tanks and the inadequate engines. The second heavily modified (152A) model (with modified tanks, conventional undercarriage and a glazed nose) flew twice more before the project was cancelled in 1961 due to national economic crises which were exacerbated by the defection of key design team members.

VEB 152
Engines: 4 x 3165kg VDL Pirna 014A-1 turbojets
Max take-off weight: 46500 kg / 102515 lb
Wingspan: 25.40 m / 83 ft 4 in
Length: 31.30 m / 103 ft 8 in
Height: 9.70 m / 32 ft 10 in
Max. speed: 920 km/h / 572 mph
Range: 2500 km / 1553 miles
Crew: 4-5
Passengers: 58