Williams F112

The Williams F112 is a small turbofan engine made by Williams International designed to power cruise missiles. It has been used as the powerplant for the AGM-129 Advanced Cruise Missile and the AGM-86B advanced cruise missile, as well as the experimental X-36 and X-50.

Although Williams originally designed these small turbofans to power target drones while aiming for a contract in the Subsonic Cruise Armed Decoy (SCAD) program, it quickly became apparent that these were valuable tools to be used in the future to power advanced cruise missiles. Originally designated the F107-WR-14A6, then designated the F107-WR-103 by Williams then designated the F112-WR-100 by the USAF.

Though the true benefits that the F112 brought to the AGM-129 are classified, it has been said that the F112 increased the range of the AGM-129 to four times that of the AGM-86B. Another benefit is that the infrared heat signature has also been reduced or nearly eliminated, aiding the stealthiness of the AGM-129. This was accomplished with the use of high tech materials and coatings.

Applications:
AGM-129 ACM
Boeing X-50
McDonnell Douglas X-36

Specifications:
Type: Twin-spool counter rotating turbofan
Length: 29.5 in.
Diameter: 12 in. (at widest point)
Dry weight: 161 lb (99 lbs without accessories)
Compressor: centrifugal
Combustors: annular
Turbine: axial
Fuel type: heavy fuel Boron-Slurry (aka JP-10)
Oil system: self contained 1.3 pints (0.61 liters)
Maximum thrust: 1000 lb
Overall pressure ratio: 30:1
Bypass ratio: 1:1
Turbine inlet temperature: TIT 2000 degs F (1093 degs C) with turbine blade cooling; 1750 degs F (954 degs C) without turbine blade cooling
Specific fuel consumption: apprx 0.25lbs/lb/hr (but some calculations bring this number to 0.15 lbs/lb/hr)
Thrust-to-weight ratio: 10 to 1

Williams FJ33

The Williams FJ33 is a family of turbofan jet engines intended for use in very light jet aircraft. The FJ33 is a scaled-down version of the FJ44 engine.

Engine configuration is believed to be a single stage fan, with booster stage/s, driven by a 2 stage LP turbine, supercharging a centrifugal HP compressor, driven by a single stage HP turbine. An annular combustor is featured.

The FJ33 has a dry weight of less than 300 lb (140 kg), overall diameter of 21.05 in (535 mm), 47.9 in (1,220 mm) overall length, and produces between 1,000 lbf (4,400 N) and 1,800 lbf (8,000 N) static thrust. Specific fuel consumption at 1,200 lbf (5,300 N) thrust (SLS, ISA) is understood to be 0.486 lb/(lbf·h) (13.8 g/(kN·s)).

Variants:
FJ33-1
FJ33-2
FJ33-3
FJ33-4-A11
FJ33-4
FJ33-4-17M
FJ33-4-18M
FJ33-4A-19

Applications:
Adam A700
ATG Javelin
Cirrus Vision SF50
Diamond D-Jet
Epic Elite
Spectrum S-33 Independence
Sport Jet II

Specifications:
Type: Turbofan
Length: 47.9 in (1,220 mm)
Diameter: 21.05 in (535 mm),
Dry weight: less than 300 lb (140 kg)

Williams F121 / WR36-1

F121

The Williams F121 (company designation WR36-1) is a small turbofan engine designed for use in the AGM-136 Tacit Rainbow anti-radiation cruise missile.

The F121 engine had a rare set of design parameters as it is designed to be used only once. As a cruise missile engine, it was designed to have a long shelf life (be able to sit around unused for long periods of time) and then operate when needed for several hours. It was designed to power the AGM-136 Tacit Rainbow, which was to be a stand-off anti radiation missile. Its first flight was on July 30, 1984. The AGM-136 program was canceled several years later.

Another unique feature of the engine is that it was started with an explosive cartridge because it couldn’t start while still mated to its aircraft.

In the late 2000s, the engine was being used by the Naval Air Warfare Center at Naval Air Weapons Station China Lake to test fuel performance and additives.

Specifications:
Type: Single Spool Turbofan
Length: 40 in (1.01 m)
Diameter: 8.5 in (0.22 m)
Dry weight: 49 lb (22.22 kg)
Compressor: 1 stage axial fan, 6-stage axial compressor
Combustors: Turboméca Piméné-type
Turbine: 2-stage axial
Maximum thrust: 70 lbf (0.31 kN)
Bypass ratio: 1.7:1
Thrust-to-weight ratio: 1.43:1

Williams F107 / WR19

F107

The Williams F107 (company designation WR19) is a small turbofan engine made by Williams International. The F107 was designed to power cruise missiles. It has been used as the powerplant for the AGM-86 ALCM, and BGM-109 Tomahawk, as well as the experimental Williams X-Jet flying platform.

Applications:
AGM-86 ALCM
BGM-109 Tomahawk
Kaman KSA-100 SAVER
Williams X-Jet
Bell Aerospace Flying Jet Belt

Specifications:
Type: Turbofan
Length: 1,262 mm
Diameter: 305 mm
Dry weight: 66.2 kg
Compressor: Twin-spool, axial, counter-rotating
Maximum thrust: 2.7 kilonewtons (610 lbf) (for F107-WR-400) 3.1 kilonewtons (700 lbf) (for F107-WR-402)
Bypass ratio: 1:1
Specific fuel consumption: 0.682 kg/kg-h
Thrust-to-weight ratio: 4.6:1

Williams EJ22 / FJ22

Williams International had been building small turbofan engines for cruise missile applications since the 1960s, and had successfully entered the general aviation market in 1992 with the FJ44 engine. That same year, NASA initiated a program, Advanced General Aviation Transport Experiments (AGATE), to partner with manufacturers and help develop technologies that would revitalize the sagging general aviation industry. In 1996, Williams joined AGATE’s General Aviation Propulsion (GAP) program to develop a fuel-efficient turbofan engine that would be even smaller than the FJ44 and designated the FJX-2 engine.

Initially, Williams contracted with Burt Rutan’s Scaled Composites to design and build the Williams V-Jet II, a Very Light Jet (VLJ) to use as a testbed and technology demonstrator to showcase the new engine. The aircraft, powered by two interim FJX-1 man-rated version of Williams’ cruise-missile engine, debuted at the 1997 Oshkosh Airshow. Development of the FJX-2 engine progressed, most of the design work was completed during 1998 with initial prototype parts being delivered in the second quarter of that year. The FJX-2 engine was designed with many experimental systems and manufacturing processes to minimize parts count and lower production costs and having a bypass ratio of 4:1. As a result, result there were many technical difficulties and failures of the initial prototype hardware. However, subsequent re-designs and the incorporation of more conventional systems resulted in the engine eventually meeting the NASA requirement of 700 lbf (3,100 N) thrust. The program ultimately culminated with altitude testing at the NASA Glenn Research Propulsion Systems Laboratory from March – April 2000.

In 2000, Williams joined with Eclipse Aviation to develop an FAA-certified version of the FJX-2, designated the EJ22, to be used on the Eclipse 500 VLJ due for first flight in June 2002. This would be an unprecedentedly short period of time to develop a new man-rated turbofan engine. The new EJ22 powered the Eclipse 500 prototype on its first flight in the Summer of 2002.

Eclipse initially required the engine to produce 770 lbf (3,400 N) thrust, exceeding the 700 lbf (3,100 N) rating of the FJX-2 by 10%. This was only the first of a large number of continuously changing requirements Eclipse would demand. Ultimately, numerous technical problems with the EJ22, significantly compounded by the frequently changing requirements of Eclipse Aviation, grounded the plane and prompted Eclipse Aviation to terminate its relationship with Williams International in late 2002. Following termination of the contract, development work and FAA certification was halted shortly thereafter.

To achieve the required TSFC, the EJ22 turbofan was designed as a three spool engine having a fan, two axial compressors and three expansion turbines. As a result, the engine was significantly more complicated than any prior Williams International engine. While very impressive on the test stand, the EJ22 proved quite temperamental during the two years of its development process and it was frequently subject to problems starting, overheating, part failures and various subsystem issues. While most of problems may have eventually been resolved during a normal development program, the shortened development period, and the frequent changes by Eclipse, proved to be unsurmountable obstacles.

The engine is a 700 lbf (3,100 N) thrust class medium-bypass ratio (4:1 bypass ratio) turbofan with a fan diameter of about 15 inches. Length is 41 inches (1,000 mm), and basic engine weight was 85 pounds. At the time of testing in March 2001 of an early EJ22 prototype the engine weighed 96 lb (44 kg) and demonstrated a thrust-to-weight ratio of 7.52. The main compressor has 6 stages, and weighs only 1.22 lb (0.55 kg). Engine layout was a three-spool arrangement, with all three compressors and turbines being axial. This was a departure from previous Williams engines, which had all used centrifugal high-pressure compressors followed by axial turbines. A reverse flow combustor and a mixed exhaust were other features.

Williams FJ44 / WR44 / F129

Williams FJ44-3ATW

The Williams FJ44 is a family of small, two-spool, turbofan engines produced by Williams International/Rolls-Royce for the light business jet market. Although basically a Williams design, Rolls-Royce was brought into the project, at an early stage, to design, develop and manufacture an air-cooled high-pressure (HP) turbine for the engine. The FJ44 first flew on July 12, 1988 on the Scaled Composites/Beechcraft Triumph aircraft.

Production started in 1992 with the 1900 lbf (8.45 kN) thrust FJ44-1A, which comprises a 20.9 in (531 mm) diameter single stage blisk fan plus a single intermediate pressure (IP) booster stage, driven by a 2 stage low pressure (LP) turbine, supercharging a single stage centrifugal high pressure (HP) compressor, driven by a single stage uncooled high pressure (HP) turbine. The combustor is an impingement cooled annular design. Fuel is delivered to the combustor through an unusual rotating fuel nozzle system, rather than the standard fuel-air mixers or vapourisers. The bypass duct runs the full length the engine. Specific fuel consumption at 1900 lbf (8.45 kN) thrust at SLS, ISA is understood to be 0.456 lb/hr/lbf. A derated version, the 1500 lbf (6.67 kN) thrust FJ44-1C has an SFC of 0.460 lb/hr/lbf.

An uprated version, the 2300 lbf (10.23 kN) thrust FJ44-2A, was introduced in 1997. It has a larger 21.7 in (551 mm) diameter fan, with two additional booster stages to increase core flow. Owing to stressing considerations, the centrifugal compressor is throttled-back aerodynamically to a lower HPC pressure ratio than the -1. Other features include an exhaust mixer and an electronic fuel control unit. The 2400 lbf (10.68 kN) thrust FJ44-2C is similar to the -2A, but incorporates an integrated hydromechanical fuel control unit.

Further updates include the 2004 introduction of the 2820 lbf (12.54 kN) thrust FJ44-3A, which is similar to the -2A, but features an increased diameter fan and dual channel FADEC (Full Authority Digital Engine Control) unit. The 2490 lbf (11.08 kN) thrust FJ44-3A-24 is a derated version of the -3A.

In 2005, a new low end version, the FJ44-1AP, was introduced, with a 1965 lbf (8.74 kN) takeoff thrust, 5% better specific fuel consumption, and lower internal temperatures. The -1AP is similar to the -1A, except for a higher pressure ratio fan, a new combustor and LP turbine, a new full length bypass duct/exhaust mixer and a dual channel FADEC.

Released in 2007 was the new 3600 lbf (16.01 kN) thrust FJ44-4, which has a hi-tech fan of larger diameter than the -3 unit. As of March 2010, this engine was only in use on the Cessna CJ4.

The F129 is the military designation for a derated FJ44 with 1500lbf (6.672kN) power output.

The Williams FJ33 is a smaller engine based on the basic FJ44 design.

WR44

In February 1978 Foxjet International signed an agreement with WRC for exclusive supply over three years of the 8001b WR44-800 to power the new Foxjet light executive jet. Under the agreement Foxjet would pay for certification and other costs of the engine programme.

The new turbofan replaced the original WR19-3-1, giving WRC its first entry into the general-aviation market.
A derivative of the WR19, the WR44 has had its bypass ratio reduced from 5:1 to 3:1, and its pressure ratio increased.

Variants:
FJ44-1A
FJ44-1AP
FJ44-2A
FJ44-3A
FJ44-4
F129

Applications:
FJ44
Beechcraft Premier I
Eviation Jets EV-20 Vantage Jet
Cessna CitationJet
Emivest SJ30
Grob G180 SPn
Hawker 200
Lockheed Martin RQ-3 DarkStar
Lockheed Martin Polecat
Pilatus PC-24
Piper PA-47 PiperJet
Piper PiperJet Altaire
Saab 105
Scaled Composites Proteus
Scaled Composites Triumph
Virgin Atlantic GlobalFlyer

F129
Cessna 526 CitationJet

Specifications:

FJ44-1A
Thrust: 1,900 lbf / 8,452 N
Specific Fuel Consumption: 0.456 lb/hr/lbf
Dry Weight: 460 lb / 209 kg
Overall Length: 53.3 in / 1,354 mm
Approximate Fan Diameter: 20.9 in / 531 mm
Bypass ratio: 3.28

FJ44-1C
Thrust: 1,500 lbf / 6,672 N
Specific Fuel Consumption: 0.460 lb/hr/lbf
Dry Weight: 460 lb / 209 kg
Overall Length: 53.3 in / 1,354 mm
Approximate Fan Diameter: 20.9 in / 531 mm
Bypass ratio: 3.28

FJ44-1AP
Thrust: 1,965 lbf / 8,741 N
Dry Weight: 468 lb / 212 kg
Overall Length: 57.9 in / 1,471 mm
Approximate Fan Diameter: 20.7 in / 526 mm

FJ44-2A
Thrust: 2,300 lbf / 10,231 N
Dry Weight: 530 lb / 240 kg
Overall Length: 59.8 in / 1,519 mm
Approximate Fan Diameter: 21.7 in / 551 mm
Bypass ratio: 4.1

FJ44-2C
Thrust: 2,400 lbf / 10,676 N
Dry Weight: 520 lb / 236 kg
Overall Length: 59.8 in / 1,519 mm
Approximate Fan Diameter: 21.7 in / 551 mm

FJ44-3A
Thrust: 2,820 lbf / 12,544 N
Dry Weight: 535 lb / 243 kg
Overall Length: 62.4 in / 1,585 mm
Approximate Fan Diameter: 22.9 in / 582 mm

FJ44-3A-24
Thrust: 2,490 lbf / 11,076 N
Dry Weight: 535 lb / 243 kg
Overall Length: 62.4 in / 1,585 mm
Approximate Fan Diameter: 22.9 in / 582 mm

FJ44-4
Thrust: 3,600 lbf / 16,014 N
Dry Weight: 650 lb / 295 kg
Overall Length: 68.6 in / 1,742 mm
Approximate Fan Diameter: 25.2 in / 640 mm

Williams International

Walled Lake, Michigan USA
In addition to engine manufacture, has developed the V-Jet II as an engine demonstration aircraft as part of a joint NASA/industry General Aviation Propulsion Program, intended to assist the U.S. light aircraft industry through turbofan technology. V-Jet II first flew April 1997 as a fiveseat jet of composites construction.
In 2010, Williams was in the component design phase of the engine technology program, is emphasizing low cost manufacturing processes suitable for high quantity production, and is active with key suppliers to minimize material and purchase parts costs. The new Williams engine has been named the “FJX-2.”
Dr. Sam Williams, Chairman of Williams International, said, “Our objective is to replace aging, piston-powered light aircraft with all new, four-place single and six-place twin, turbofan-powered modern aircraft. This means we must develop a turbofan in the 700 lb thrust category that is very low in cost at a high production rate, is extremely quiet, is light in weight, and is very reliable.”